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Inspection Procedure

  1. READ VALUE USING TECHSTREAM 
    1. Connect the Techstream to the DLC3.
    2. Turn the engine switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Powertrain / Cruise Control / Data List.
    5. Check the Data List for proper functioning of the cruise control main switch.
      Fig 1: Checking Cruise Control Main Switch
      G04830993Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      ECM (Cruise Control): 

      DATA LIST

      Tester Display Measurement Item/Range Normal Condition Diagnostic Note
      CCS Main SW M-CPU Main switch signal (Main CPU)/ ON or OFF ON: Main switch on
      OFF: Main switch off
      -
      Cancel Switch CANCEL switch signal/ON or OFF ON: CANCEL switch on
      OFF: CANCEL switch off
      -
      SET/COAST Switch SET/COAST switch signal/ON or OFF ON: - (COAST)/SET switch on
      OFF: - (COAST)/SET switch off
      -
      RES/ACC Switch RES/ACC switch signal/ON or OFF ON: + (ACCEL)/RES (RESUME) switch on
      OFF: + (ACCEL)/RES (RESUME) switch off
      -

      OK: When the cruise control main switch is operated, the display changes as shown above. 

      Result 

      RESULT CHART

      Result Proceed to
      OK A
      NG (All items are defective) B
      NG (1 to 3 items are defective) C

    A: PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN  PROBLEM SYMPTOMS TABLE  

    C: REPLACE CRUISE CONTROL MAIN SWITCH 

    B: Go to Next Step 

  2. INSPECT CRUISE CONTROL MAIN SWITCH 
    1. Remove the cruise control main switch (See REMOVAL  ).
    2. Measure the resistance according to the value(s) in the table below.
      Fig 2: Inspecting Cruise Control Main Switch
      G04980028Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Standard resistance 

      RESISTANCE SPECIFICATION CHART

      Tester Connection Switch Condition Specified Condition
      A-1 (CCS) - A-3 (ECC) Neutral 10 kΩ or higher
      A-1 (CCS) - A-3 (ECC) + (ACCEL)/RES (RESUME) 216 to 264 Ω
      A-1 (CCS) - A-3 (ECC) - (COAST)/SET 567 to 693 Ω
      A-1 (CCS) - A-3 (ECC) CANCEL 1,386 to 1,694 Ω
      A-1 (CCS) - A-3 (ECC) Main Switch off 10 kΩ or higher
      A-1 (CCS) - A-3 (ECC) Main Switch on Below 1 Ω

    NG: REPLACE CRUISE CONTROL MAIN SWITCH 

    OK: Go to Next Step 

  3. CHECK HARNESS AND CONNECTOR (CRUISE CONTROL MAIN SWITCH - SPIRAL CABLE) 
    1. Disconnect the ml connector from the spiral cable.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION CHART

      Tester connection Specified condition
      A-1 - m1-3 Below 1 Ω
      A-3 - m1-4 Below 1 Ω
    3. Fig 3: Identifying M1 Connector Terminals
      G05273625Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: Go to Next Step 

  4. CHECK SPIRAL CABLE 
    NOTE: The spiral cable is an important part of the SRS airbag system. Incorrect removal or installation of the spiral cable may prevent the airbag from deploying. Be sure to read the article shown in the brackets.

    HINT:

    1. Remove the spiral cable.
    2. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION CHART

      Tester Connection Spiral Cable Position Specified Condition
      m1-3 - J24-1 (CCS) Center Below 1 Ω
      2.5 rotations to the left
      2.5 rotations to the right
      m1-4 - J24-2 (ECC) Center Below 1 Ω
      2.5 rotations to the left
      2.5 rotations to the right

      HINT:

      The spiral cable makes a maximum of approximately 5 rotations.

    3. Fig 4: Checking Spiral Cable
      G05831920Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPLACE SPIRAL CABLE 

    OK: Go to Next Step 

  5. CHECK WIRE HARNESS (SPIRAL CABLE - ECM AND BODY GROUND) 
    1. Measure the resistance according to the value(s) in the table below.

      Standard resistance 

      RESISTANCE SPECIFICATION CHART

      Tester Connection Condition Specified Condition
      J24-1 - A6-31 (CCS) Always Below 1 Ω
      A6-31 (CCS) - Body ground Always 10 kΩ or higher
      J24-2 (ECC) - Body ground Always Below 1 Ω
    2. Fig 5: Identifying Spiral Cable Connector J24 And ECM Connector A6
      G05831921Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    NG: REPAIR OR REPLACE HARNESS OR CONNECTOR 

    OK: REPLACE ECM