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Fuel Pump: Reassembly

  1. INSTALL FUEL PUMP ASSEMBLY 
    1. Apply gasoline to a new O-ring. Then install the CD-ring and fuel pump spacer to the fuel pump assembly
      Fig 1: Identifying O-Ring And Fuel Pump Spacer
      G05750068Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Engage the 5 claws on the fuel filter and install the fuel pump assembly to the pump filter.
    NOTE:
    • Make sure that the O-ring is not cut or pinched during the installation.
    • Attach the claws securely.
      • Fig 2: Locating Fuel Pump With Pump Filter
      G04948041Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. INSTALL NO. 1 FUEL SUCTION SUPPORT 
    1. Install the No. 1 fuel suction support to the fuel filter
    Fig 3: Locating Fuel Suction Support
    G05750072Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. INSTALL FUEL PUMP HARNESS 
    1. Connect the fuel pump connector to the fuel pump assembly.
    Fig 4: Locating Fuel Pump Connector
    G05750065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  4. TEMPORARILY INSTALL JET PUMP 
    1. Apply gasoline to a new O-ring and install it to the jet pump.
    2. Temporarily install the jet pump to the No.1 fuel sub-tank
    Fig 5: Identifying O-Ring And Jet Pump
    G04947958Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  5. INSTALL FUEL FILTER 
    1. Temporarily install fuel filter
      NOTE: When temporarily installing the fuel filter, pass the tube under the protrusion at the top of the fuel filter as shown in the illustration.
      Fig 6: Identifying Fuel Filter, Tube And Fuel Suction Support
      G05750075Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Install the fuel filter to the No.1 fuel sub-tank and attach the 2 claws.
    3. Install the jet pump to the No.1 fuel sub-tank as shown in the illustration.
    Fig 7: Installing Fuel Filter
    G05750076Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL FUEL SUCTION PLATE SUB-ASSEMBLY 
    1. Install the spring to the fuel suction plate sub-assembly shaft.
    2. Install the fuel suction plate sub-assembly to the No 1 fuel sub-tank.
    3. Install a new E-ring
      Fig 8: Locating E-Ring
      G05750061Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    4. Connect the fuel pump connector to the fuel suction plate sub-assembly
      Fig 9: Locating Fuel Pump Connector
      G05750078Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. INSTALL FUEL SENDER GAUGE ASSEMBLY 
    1. Set the fuel sender gauge assembly to the No 1 fuel sub-tank Then slide the sender gauge assembly downward to install it
    2. Connect the fuel sender gauge assembly connector to the fuel suction plate sub-assembly.
      NOTE: Do not touch the sender resistance plate or contact area.
      Fig 10: Installing Fuel Sender Gauge Assembly
      G05750079Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
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