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Air Conditioning Control Assembly: Disassembly

WARNING: This page is about a different car, the 2007 Lexus SC 430. However, it is still accessible from the selected car via links, so may be relevant.
  1. REMOVE CONSOLE UPPER PANEL GARNISH FRONT 
    1. Remove the 2 screws.
    2. Using a screwdriver, detach the 2 claws and remove the panel garnish from the A/C control.

      HINT:

      Tape the screwdriver tip before use.

      Fig 1: Identifying Panel Garnish From A/C Control Claws
      G05292059Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  2. REMOVE HEATER CONTROL HOUSING 
    1. Remove the 6 screws.
    2. Using a screwdriver, detach the 4 claws. Then separate the heater control housing.

      HINT:

      Tape the screwdriver tip before use.

      Fig 2: Identifying Heater Control Housing Screws
      G05292060Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Disconnect the 2 cooler wires and remove the control housing
      Fig 3: Identifying Control Housing Cooler Wires
      G05292061Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  3. REMOVE AIR CONDITIONER AMPLIFIER ASSEMBLY 
    1. Remove the 2 screws, cover plate and water protective sheet.
      Fig 4: Identifying Cover Plate And Water Protective Sheet Screws
      G05292062Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Remove the A/C amplifier.
    3. Remove the 2 cooler wires.
  4. REMOVE NO. 1 COOLER WIRE 
    1. Remove the cooler wire from the control switch.
  5. REMOVE HEATER CONTROL BASE SUB-ASSEMBLY 
    1. Remove the 2 screws.
      Fig 5: Identifying Heater Control Base Sub-Assembly Screws
      G05292063Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Using a screwdriver, detach the 7 claws as shown in the illustration.

      HINT:

      • Lift up the black film. Use the screwdriver to detach the claws labeled A in the illustration.
      • Tape the screwdriver tip before use.
        Fig 6: Identifying Claws
        G05292064Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    3. Face the base upward as shown in the illustration.
    4. Slowly remove the base.
      NOTE: If the base is removed while it is facing down, the control knob may fall off.
      Fig 7: Removing Base
      G05292065Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  6. INSTALL MULTI-DISPLAY JUNCTION BLOCK (w/ Navigation System) 
    1. Remove the 2 screws and multi-display junction block.
      Fig 8: Identifying Multi-Display Junction Block Screws
      G05292066Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  7. REMOVE HEATER CONTROL KNOB 
    1. Remove the control knobs.
      Fig 9: Identifying Control Knobs
      G05292067Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002