Engine Assembly: Installation

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REMOVE ENGINE FROM ENGINE STAND

Install 2 engine hangers with 2 bolts.

ENGINE HANGER PART NO.

ENGINE HANGER PART NO REFERENCE

Item	Part No.
Engine hanger	12281-38030
Bolt	90119-14120

Torque: 43 N.m (438 kgf/cm, 32 ft.lbf)

Fig 1: Locating Engine Hangers Bolts

Attach an engine sling device and hang the engine with a chain block.
NOTE: When hanging the engine, make sure to hang the engine with the sling device's hanging angle at 50° or less. If not, the engine or engine hangers may be damaged.
Lift the engine, and remove it from the engine stand.
Place the engine onto a working bench

Fig 2: Identifying Sling Device's Hanging Angle
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL FLYWHEEL SUB-ASSEMBLY
1. Using SST, hold the crankshaft
  SST 09213-54015 (90119-08216), 09330-00021
2. Clean the bolts and their installation holes.
  
  Fig 3: Holding Crankshaft Using SST
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Apply adhesive to 2 or 3 threads of the bolt end
  Adhesive:
  
  Toyota Genuine Adhesive 1324, Three Bond 1324 or equivalent
4. Install the sensor plate and flywheel on the crankshaft
  
  Fig 4: Applying Adhesive To Threads Of Bolt End
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Uniformly install and tighten the 10 bolts in the sequence shown in the illustration.
  Torque: 30 N.m (301 kgf/cm, 22 ft.lbf)
  
  NOTE: Do not strike or damage the flywheel installation bolts. Be sure to handle them carefully.
  
  Fig 5: Locating Tightening Sequence Of Flywheel Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Mark the upside of each flywheel installation bolt with paint
7. Tighten the flywheel installation bolts 90° as shown.
8. Check that the painted marks are now at a 90° angle to the upside.
  NOTE: Do not start the engine for at least 1 hour after the installation.
  
  Fig 6: Identifying Tightening Angle Of Flywheel Installation Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INPUT TRANSMISSION DAMPER COVER ASSEMBLY
1. Install the damper cover with the 9 bolts.
  Torque: 49 N.m (500 kgf/cm, 36 ft.lbf)
  
  NOTE: Make sure to insert the clutch disc in the correct direction.
INSTALL HYBRID VEHICLE TRANSMISSION ASSEMBLY (See INSTALLATION )
INSTALL STARTER HOLE INSULATOR (See INSTALLATION )

Fig 7: Locating Input Transmission Damper Cover Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL OUTLET NO. 1 HYBRID WATER PUMP PIPE
1. Install the outlet pipe with the 2 bolts.
  Torque: 22 N.m (224 kgf/cm, 16 ft.lbf)
INSTALL OIL COOLER TUBE SUB-ASSEMBLY (See INSTALLATION )

Fig 8: Locating Hybrid Water Pump Pipe Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR NO. 2 ENGINE MOUNTING INSULATOR
HINT:

Only perform this procedure when replacement of the engine mounting insulator is necessary.
1. Install the mounting insulator with the 2 bolts.
  Torque: 30 N.m (306 kgf/cm, 22 ft.lbf)
  
  Fig 9: Locating Rear No 2 Engine Mounting Insulator Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR NO. 1 ENGINE MOUNTING INSULATOR
HINT

Only perform this procedure when replacement of the engine mounting insulator is necessary.
1. Install the 2 mounting insulators with the 4 bolts.
  Torque: 30 N.m (306 kgf/cm, 22 ft.lbf)
  
  Fig 10: Locating Rear No 1 Engine Mounting Insulator Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR ENGINE MOUNTING MEMBER
HINT.

Only perform this procedure when replacement of the engine mounting insulator is necessary
1. Install the mounting member and No. 3 mounting insulator with the 5 nuts
  Torque: 38 N.m (387 kgf/cm, 28 ft.lbf)
  
  Fig 11: Locating Mounting Insulator And Mounting Member Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT PROPELLER SHAFT ASSEMBLY
1. Align the matchmarks on the transfer companion flange and the front propeller shaft.
2. Temporarily install the front propeller shaft with 6 new bolts and the 2 constant velocity universal joint washers.
  
  Fig 12: Identifying Matchmarks On Transfer Companion Flange And Front Propeller Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Align the matchmarks on the differential companion flange and the front propeller shaft.
4. Temporarily install the front propeller shaft with 6 new bolts and the 2 constant velocity universal joint washers
  
  Fig 13: Identifying Matchmarks On Differential Companion Flange And Front Propeller Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Using a screwdriver or equivalent, hold the transfer companion flange.
6. Using a 6 mm socket hexagon wrench, tighten the 6 bolts.
  Torque: 25 N.m (255 kgf/cm, 18 ft.lbf)
  
  NOTE: Be careful not to damage the front propeller shaft.
  
  Fig 14: Tightening Transfer Companion Flange Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Using a screwdriver or equivalent, hold the differential companion flange
8. Using a 6 mm socket hexagon wrench, tighten the 6 bolts.
  Torque: 25 N.m (255 kgf/cm, 18 ft.lbf)
  
  NOTE: Be careful not to damage the front propeller shaft.
  
  Fig 15: Tightening Differential Companion Flange Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT NO. 2 ENGINE MOUNTING BRACKET LH
1. Temporarily install the No 2 mounting bracket with the 2 nuts
  
  Fig 16: Locating Front No 2 Engine Mounting Bracket Bolts (LH)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Temporarily install the No. 1 mounting bracket with the 5 bolts.
3. Tighten the 2 nuts
  Torque: 21 N.m (214 kgf/cm, 15 ft.lbf)
4. Remove the 5 bolts and No 1 mounting bracket.
  
  Fig 17: Locating Front No 1 Engine Mounting Bracket Bolts (LH)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT NO. 2 ENGINE MOUNTING BRACKET RH
1. Temporarily install the No. 2 mounting bracket with the 2 nuts.
  
  Fig 18: Locating Front No 2 Engine Mounting Bracket Bolts (RH)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Temporarily install the No 1 mounting bracket with the 5 bolts
3. Tighten the 2 nuts
  Torque: 21 N.m (214 kgf/cm, 15 ft.lbf)
4. Remove the 5 bolts and No. 1 mounting bracket.
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY LH (See INSTALLATION )
INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH (See INSTALLATION )

Fig 19: Locating Front No 1 Engine Mounting Bracket Bolts (RH)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET LH
1. Install the mounting bracket with the 5 bolts.
  Torque: 35 N.m (357 kgf/cm, 26 ft.lbf)
  
  Fig 20: Locating Front No 1 Engine Mounting Bracket Bolts (LH)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH
1. Install the mounting bracket with the 5 bolts.
  Torque: 35 N.m (357 kgf/cm, 26 ft.lbf)
  
  Fig 21: Locating Front No 1 Engine Mounting Bracket Bolts (RH)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT ENGINE MOUNTING INSULATOR
1. Install the 2 spacers and 2 mounting insulators with the 2 nuts.
  Torque: 35 N.m (357 kgf/cm, 26 ft.lbf)
INSTALL NO. 2 EXHAUST MANIFOLD HEAT INSULATOR (See INSTALLATION )
INSTALL NO. 1 EXHAUST MANIFOLD HEAT INSULATOR (See INSTALLATION )

Fig 22: Identifying Front Engine Mounting Insulator Nuts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE OIL LEVEL DIPSTICK GUIDE
1. Apply a light coat of engine oil to a new O-ring.
2. Install the O-ring to the guide.
3. Install the dipstick guide with the bolt
  Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)
4. Install the dipstick.
  
  Fig 23: Installing Engine Oil Level Dipstick Guide
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT FRAME ASSEMBLY
1. Slowly lower the engine and set it to the front frame.
2. Install the 4 nuts.
  Torque: 70 N.m (714 kgf/cm, 52 ft.lbf)
  
  Fig 24: Locating Front Frame Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Attach the 2 clips and connect the heater wire connector.
INSTALL ENGINE AND TRANSMISSION
1. Place the engine on an engine lifter
  HINT.
  
  Place the engine on wooden blocks or equivalent so that the engine is level.
  
  Fig 25: Locating Heater Wire Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the 2 bolts and 2 engine hangers.
3. Operate the engine lifter, then install the engine to the vehicle.
  NOTE: Make sure that the engine is clear of all wiring and hoses.
  
  Fig 26: Locating Engine Hangers Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Align the front frame to the marks on the vehicle, and temporarily install the front frame with the 4 bolts.
  NOTE: Make sure the crossmember is aligned to the vehicle marks as accurately as possible. If not performed accurately, the suspension alignment may become extremely misaligned.
  
  Fig 27: Identifying Front Frame
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Install the 4 rear engine mounting member's bolts.
  Torque: 26 N.m (265 kgf/cm, 19 ft.lbf)
  
  Fig 28: Locating Rear Engine Mounting Member's Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Tighten the 4 front frame bolts.
  Torque: 204 N.m (2080 kgf/cm, 150 ft.lbf)
  
  Fig 29: Locating Front Frame Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT FRONT LOWER SHOCK ABSORBER BRACKET SUB-ASSEMBLY LH
1. Connect the absorber and absorber bracket. Then install the bolt.
  Torque: 48 N.m (489 kgf/cm, 35 ft.lbf)
  
  Fig 30: Locating Front Lower Shock Absorber Bracket Bolt (LH)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT FRONT LOWER SHOCK ABSORBER BRACKET SUB-ASSEMBLY RH
1. Connect the absorber and absorber bracket. Then install the bolt.
  Torque: 48 N.m (489 kgf/cm, 35 ft.lbf)
  
  Fig 31: Locating Front Lower Shock Absorber Bracket Bolt (RH)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT TRANSMISSION CONTROL SHAFT LEVER
1. Connect the control shaft lever and spring washer with the nut.
  Torque: 16 N.m (163 kgf/cm, 12 ft.lbf)
INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
1. Install the propeller shaft (see INSTALLATION ).
INSTALL FRONT EXHAUST PIPE ASSEMBLY
1. Install the front exhaust pipe (see INSTALLATION ).
  
  Fig 32: Locating Transmission Control Shaft Lever Nut
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT DRIVE SHAFT ASSEMBLY
1. Install the drive shaft (see INSTALLATION ).
INSTALL NO. 2 STEERING INTERMEDIATE SHAFT ASSEMBLY (See INSTALLATION )
INSTALL NO. 2 AIR DUCT SUB-ASSEMBLY
1. Attach the 2 claws to install the air duct with the bolt.
  Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf)
INSTALL DRIVER SIDE KNEE AIRBAG ASSEMBLY
1. Install the driver side knee airbag (See INSTALLATION )
  
  Fig 33: Locating Air Duct Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT HOSES AND CONNECTORS
1. Attach the 5 clamps and connect the 2 connectors.
  
  Fig 34: Locating Clamps And Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the heater water pump and bracket with the 2 nuts.
  Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf)
3. Connect the heater water pump connector.
4. Install the inverter cooling pipe bracket with the nut. Then attach the 2 clamps.
  Torque: 13 N.m (133 kgf/cm, 10 ft.lbf)
  
  Fig 35: Locating Heater Water Pump And Bracket With Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
5. Connect the 2 oil pump motor controller connectors.
  HINT
  
  Refer to the following procedures to connect the oil pump driver connector (see INSTALLATION )
6. Install the ground wire with the nut
  Torque: 8.5 N.m (87 kgf/cm, 75 in.lbf)
  
  Fig 36: Locating Oil Pump Motor Controller Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
7. Connect the 3 connectors to the front controller and attach the clamp
  
  Fig 37: Locating Front Controller Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
8. Connect the 2 heater hoses
  
  Fig 38: Locating Heater Hoses
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
9. Connect the purge line hose
10. Connect the No 5 inverter cooling hose
  
  Fig 39: Locating Purge Line Hose And Inverter Cooling Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
11. Connect the heater wire connector
  
  Fig 40: Locating Heater Wire Connector
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
12. Lift up the wiring harness support and connect the 4 ECM connectors.
  
  Fig 41: Locating ECM Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
13. Install the wiring harness support to the ECM box.
14. Attach the clip of connector A to the ECM box.
15. Connect the 4 hybrid vehicle control ECU connectors and 2 wiring harness support connectors.
  
  Fig 42: Locating Hybrid Vehicle Control ECU Connectors And Wiring Harness Support Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
16. Install the ECM box cover with the 3 bolts.
  Torque: 5.5 N.m (56 kgf/cm, 49 in.lbf)
INSTALL WATER PUMP ASSEMBLY WITH MOTOR AND BRACKET (See INSTALLATION )

Fig 43: Locating ECM Box Cover Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT SUCTION HOSE SUB-ASSEMBLY
1. Remove the vinyl tape and/or plastic bags from the openings of the disconnected parts and motor compressor.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor.
  Compressor oil:
  
  ND-OIL 11 or equivalent
3. Install the O-ring on the cooler refrigerant suction hose.
4. Connect the cooler refrigerant suction hose to the cooler compressor with the bolt.
  Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf)
  
  Fig 44: Locating Suction Hose Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT DISCHARGE HOSE SUB-ASSEMBLY
1. Remove the vinyl tape and/or plastic bags from the openings of the disconnected parts and motor compressor.
2. Sufficiently apply compressor oil to a new O-ring and the fitting surface of the cooler compressor
  Compressor oil:
  
  ND-OIL 11 or equivalent
3. Install the O-ring on the cooler refrigerant discharge hose.
4. Connect the cooler refrigerant discharge hose to the cooler compressor with the bolt.
  Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf)
  
  Fig 45: Locating Discharge Hose Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT GENERATOR CABLE (See INSTALLATION )
CONNECT MOTOR CABLE (See INSTALLATION )
INSTALL INVERTER TERMINAL COVER (See INSTALLATION )
CONNECT NO. 3 FUEL HOSE (See INSTALLATION )
CONNECT NO. 1 FUEL HOSE (See INSTALLATION )
INSTALL ENGINE OIL PRESSURE SWITCH ASSEMBLY (See INSTALLATION )
INSTALL RESONATOR BRACKET SUB-ASSEMBLY (See REPLACEMENT )
INSTALL NO. 2 RADIATOR HOSE
INSTALL NO. 1 RADIATOR HOSE
INSTALL OUTLET ENGINE ROOM ECM DUCT
INSTALL RADIATOR RESERVOIR ASSEMBLY (See INSTALLATION )
INSTALL AIR CLEANER ASSEMBLY RH (See INSTALLATION )
INSTALL AIR CLEANER ASSEMBLY LH (See INSTALLATION )

Fig 46: Identifying Radiator Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTAKE AIR CONNECTOR PIPE
1. Align the protrusion of the intake air resonator with the cutout of the bracket and insert the protrusion
2. Install the intake air connector pipe with the 3 hose clamps.
  Torque: for intake air connector pipe and throttle body
  
  4.8 N.m (49 kgf/cm, 42 in.lbf)
  
  for intake air connector pipe and air cleaner cap
  
  3.8 N.m (39 kgf/cm, 34 in.lbf)
  
  NOTE: Insert the protrusion of the intake air connector pipe into the hole of the hose clamp.
  
  HINT.
  - The intake air connector pipe and throttle body clamp can be tightened within the range of 4.0 N.m (41 kgf/cm, 35 in *lbf) to 5.5 N.m (56 kgf/cm, 49 in.lbf), and the intake air connector pipe and intake air resonator clamp can be tightened within the range of 2 0 N.m (20 kgf/cm, 18 in *lbf) to 5.5 N.m (56 kgf/cm, 49 in.lbf).
  - When tightening the hose clamp, make sure the hose clamp's end is within the painted white line (width: 2 mm (0 0787 in.)).
    
    Fig 47: Locating Intake Air Connector Pipe With Hose Clamps
    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Connect the No. 1 ventilation hose and No. 2 ventilation hose to the intake air connector pipe.
  HINT:
  
  Position the claws of the clamps as shown in the illustration.
4. Attach the 2 clips
  HINT:
  
  Install the clips so that they are within the hoses' paint marks
  
  Fig 48: Identifying Clamps Claws Position
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR FRAME SIDE RAIL
1. Install the 2 side rails with the 6 bolts and 4 nuts
  Torque: 30 N.m (306 kgf/cm, 22 ft.lbf)
CONNECT FRONT ACTIVE STABILIZER CONTROL ACTUATOR CONNECTOR (w/ Active Stabilizer System) (See INSTALLATION )
INSTALL INLET ENGINE ROOM ECM DUCT (w/ Active Stabilizer System) (See INSTALLATION )
INSTALL NO. 3 COOL AIR INTAKE DUCT SUB-ASSEMBLY (w/ Active Stabilizer System) (See INSTALLATION )
CONNECT FRONT FENDER LINER LH (w/ Active Stabilizer System) (See INSTALLATION )
INSTALL FRONT BUMPER COVER
1. Install the front bumper cover (see INSTALLATION ).
  
  Fig 49: Locating Rear Frame Side Rails With Bolts And Nuts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT OUTLET OIL COOLER HOSE
1. Using needle-nose pliers, grip the claws of the clip and slide the clip to connect the oil cooler hose
  
  Fig 50: Locating Outlet Oil Cooler Hose
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT INLET OIL COOLER HOSE
1. Using needle-nose pliers, grip the claws of the clip and slide the clip to connect the oil cooler hose
ADD FRONT DIFFERENTIAL OIL (See DIFFERENTIAL OIL )
INSTALL FRONT WHEEL
Torque: 140 N.m (1428 kgf/cm, 103 ft.lbf)
ADD ENGINE COOLANT (See REPLACEMENT )
ADD ENGINE OIL (See OIL PRESSURE SWITCH )
INSTALL SERVICE PLUG GRIP (See INSPECTION )

Fig 51: Locating Inlet Oil Cooler Hose
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTE: When disconnecting the cable, some systems need to be initialized after the cable is reconnected (see INITIALIZATION ).
ADD COOLANT (for Inverter) (See ON-VEHICLE INSPECTION )
INSPECT FOR COOLANT LEAK (for Inverter) (See INSPECTION PROCEDURE )
CHARGE REFRIGERANT (See REPLACEMENT )
CHECK TRANSMISSION FLUID LEVEL (See ADJUSTMENT )
INSPECT SHIFT LEVER POSITION (See REASSEMBLY )
INSPECT FOR OIL LEAK (See INSTALLATION )
INSPECT FOR COOLANT LEAK (See ON-VEHICLE INSPECTION )
INSPECT FOR FUEL LEAK (See ON-VEHICLE INSPECTION )
INSPECT FOR REFRIGERANT LEAK (See REPLACEMENT )
INSPECT FOR EXHAUST GAS LEAK (See INSTALLATION )
INSPECT IGNITION TIMING (See ON-VEHICLE INSPECTION )
INSPECT ENGINE IDLE SPEED (See ON-VEHICLE INSPECTION )
INSPECT CO/HC (See ON-VEHICLE INSPECTION )
PLACE FRONT WHEELS FACING STRAIGHT AHEAD
CHECK AND ADJUST FRONT WHEEL ALIGNMENT
1. Check and adjust the front wheel alignment (see FRONT WHEEL ALIGNMENT )
MEASURE VEHICLE HEIGHT (See ADJUSTMENT )
ADJUST OBJECT RECOGNITION CAMERA (See REMOVAL )
INSTALL FRONT LOWER SUSPENSION MEMBER PROTECTOR
1. Install the suspension member protector with the 9 bolts.
  Torque: for bolt A
  
  20 N.m (204 kgf/cm, 15 ft.lbf)
  
  for other bolt
  
  50 N.m (510 kgf/cm, 37 ft.lbf)
  
  Fig 52: Locating Front Lower Suspension Member Protector Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 ENGINE UNDER COVER
1. Install the under cover with the 13 screws and 7 clips.
INSTALL FRONT WHEEL OPENING EXTENSION PAD LH (See INSTALLATION )
INSTALL FRONT WHEEL OPENING EXTENSION PAD RH (See INSTALLATION )

Fig 53: Locating No 1 Engine Under Cover Screws And Clips
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 ENGINE UNDER COVER
1. Install the under cover with the 4 screws and 2 clips.
  
  Fig 54: Locating No 2 Engine Under Cover Screws And Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FRONT CENTER FLOOR COVER
1. Install the floor cover with the 3 screws, 2 bolts and clip
  Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf)
  
  Fig 55: Locating Front Center Floor Cover Screws And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INVERTER COVER ASSEMBLY RH
1. Install the inverter cover and attach the 2 clips.
  
  Fig 56: Identifying Inverter Cover Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL MOTOR CABLE COVER RH
1. Install the cable cover with the 2 clips.
INSTALL COWL TOP VENTILATOR LOUVER RH (See INSTALLATION )

Fig 57: Locating Motor Cable Cover Clips (RH)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE ROOM SIDE COVER LH
1. Install the side cover with the 4 clips.
  
  Fig 58: Locating Engine Room Side Cover Clips (LH)
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ENGINE ROOM SIDE COVER RH
1. Install the side cover with the 4 clips.
CHECK ENGINE COOLANT LEVEL (See ON-VEHICLE INSPECTION )

Fig 59: Locating Engine Room Side Cover Clips
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 1 AIR CLEANER INLET
1. Align the holes with the connection areas labeled A, and attach the air cleaner inlet.
  
  Fig 60: Locating Air Cleaner Inlet Connection Areas
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the air cleaner inlet with the 2 bolts.
  Torque: 5.0 N.m (51 kgf/cm, 44 in.lbf)
  
  Fig 61: Locating Air Cleaner Inlet Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL AIR CLEANER INLET COVER SUB-ASSEMBLY
1. Attach the 4 clips labeled B.
  NOTE:
  - Make sure the clips are attached securely.
  - Attaching the clips forcefully or hitting the top of the clips may damage them.
2. Install the air cleaner inlet cover with the 5 clips labeled A
  
  Fig 62: Locating Air Cleaner Inlet Cover Clips
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL V-BANK COVER SUB-ASSEMBLY
1. After sliding the cover from the vehicle front to the rear to attach the 2 clips labeled A, attach the 4 clips labeled B and install the V bank cover.
  NOTE:
  - Make sure the clips are attached securely.
  - Attaching the clips forcefully or hitting the top of the clips may damage them.
INSTALL BATTERY SERVICE HOLE COVER LH (See INSTALLATION )

Fig 63: Locating V-Bank Cover Clips
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY (See INSTALLATION )