Cranking Holding Function Circuit: Procedure
- CHECK CRANKING
- Check the cranking of the engine.RESULT
Result Proceed to Cranking possible and holding control operates A Does not crank B Cranking possible but holding control does not operate C
C → See step 11
B → See step 2
A → See step 14
- Check the cranking of the engine.
- READ VALUE USING TECHSTREAM (STARTER SIGNAL)
- Connect the Techstream to the DLC3.
- Turn the engine switch on (IG).
- Turn the Techstream on.
- Enter the following menus: Powertrain / Engine and ECT / Data List / Starter Signal.
- Check the value displayed on the Techstream when the engine switch is turned to the START.
OK
Engine Switch Position Display (Starter Signal) On (IG) Close START Open
NG → See step 7
OK: Go to next step
- INSPECT STARTER RELAY (ST)
- Remove the starter relay (ST) from the engine room relay block.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition 3 - 5 Battery voltage not applied 10 kΩ or higher Battery voltage applied to terminals 1 and 2 Below 1 Ω
NG → REPLACE STARTER RELAY (ST)
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (ST RELAY - PNP SWITCH)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Remove the starter relay (ST) from the engine room relay block.
- Disconnect the C19 PNP switch.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition ST relay (1) - C19-5 Always Below 1 Ω ST relay (1) or C19-5 - Body ground Always 10 kΩ or higher
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- CHECK STARTER RELAY (POWER SOURCE)
- Remove the ST relay from the engine room relay block.
- Measure the voltage according to the value(s) in the table below.
Standard Voltage
Tester Connection Condition Specified Condition ST relay (2) - ST relay (5) Always 11 to 14 V
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR (STARTER RELAY (ST) - BATTERY, BODY GROUND)
OK: Go to next step
- INSPECT STARTER
- Inspect the starter. Refer to INSPECTION .
NG → See step 15
OK → REPAIR OR REPLACE HARNESS OR CONNECTOR (STARTER - STARTER RELAY (ST), BATTERY)
- INSPECT STARTER CUT RELAY (ST CUT)
- Remove the starter cut relay (ST CUT) from the engine room relay block.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition 3 - 5 Battery voltage not applied 10 kΩ or higher Battery voltage applied to terminals 1 and 2 Below 1 Ω
NG → REPLACE STARTER CUT RELAY (ST CUT)
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (ST CUT RELAY - PNP SWITCH, ECM)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Remove the starter cut relay (ST CUT) from the engine room relay block.
- Disconnect the C19 PNP switch connector.
- Disconnect the C53 ECM connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition ST CUT relay (5) - C53-16 (STAR) Always Below 1 Ω ST CUT relay (3) - C19-4 Always Below 1 Ω ST CUT relay (5) or C53-16 (STAR) - Body ground Always 10 kΩ or higher ST CUT relay (3) or C19-4 - Body ground Always 10 kΩ or higher
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- INSPECT PARK/NEUTRAL POSITION SWITCH
- Inspect the Park/Neutral Position (PNP) switch.
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
NG → See step 16
OK: Go to next step
- Inspect the Park/Neutral Position (PNP) switch.
- CHECK HARNESS AND CONNECTOR (PNP SWITCH - ECM)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Disconnect the C19 PNP switch connector.
- Disconnect the A38 ECM connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition C19-5 - A38-46 (STA) Always Below 1 Ω C19-5 or A38-46 (STA) - Body ground Always 10 kΩ or higher RESULTResult Proceed to NG A OK B
B → See step 17
A → REPAIR OR REPLACE HARNESS OR CONNECTOR
- CHECK HARNESS AND CONNECTOR (MAIN BODY ECU - ECM)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Disconnect the E4 main body ECU connector.
- Disconnect the A38 ECM connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition E4-4 (STSW) - A38-14 (STSW) Always Below 1 Ω E4-4 (STSW) or A38-14 (STSW) - Body ground Always 10 kΩ or higher
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK: Go to next step
- CHECK HARNESS AND CONNECTOR (ST CUT RELAY - PNP SWITCH, ECM)
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- Remove the starter cut relay (ST CUT) from the engine room relay block.
- Disconnect the C19 PNP switch connector.
- Disconnect the C53 ECM connector.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance
Tester Connection Condition Specified Condition ST CUT relay (5) - C53-16 (STAR) Always Below 1 Ω ST CUT relay (3) - C19-4 Always Below 1 Ω ST CUT relay (5) or C53-16 (STAR) - Body ground Always 10 kΩ or higher ST CUT relay (3) or C19-4 - Body ground Always 10 kΩ or higher
NG → REPAIR OR REPLACE HARNESS OR CONNECTOR
OK → See step 13
- REPLACE ECM. Refer to REMOVAL
- PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE. Refer to PROBLEM SYMPTOMS TABLE
- REPAIR OR REPLACE STARTER. Refer to REMOVAL
- REPLACE PARK/NEUTRAL POSITION SWITCH. Refer to REMOVAL
- REPLACE ECM
- Replace the ECM. Refer to REMOVAL .
NEXT: Go to next step
- CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
- Check the starter operation.
OK
Malfunction has been repaired successfully.
NG → See step 19
OK → END
- Check the starter operation.
- GO TO SMART ACCESS SYSTEM WITH PUSH-BUTTON START (ENGINE DOES NOT START). Refer to Engine does not Start