DTC P0420: Catalyst System Efficiency Below Threshold (Bank 1); DTC P0430: Catalyst System Efficiency Below Threshold (Bank 2): Procedure
- CHECK ANY OTHER DTCS OUTPUT (IN ADDITION TO DTC P0420 AND/OR P0430)
- Connect Techstream to the DLC3.
- Turn the engine switch on (IG) and turn the Techstream on.
- Enter the following menus: Powertrain / Engine / Trouble Codes.
- Read the DTCs.
Result
Display (DTC output) Proceed to P0420 and/or P0430 A P0420 and/or P0430 and other DTCs B HINT:
If any DTCs other than P0420 and/or P0430 are output, troubleshoot those DTCs first.
B → See step 13
A: Go to next step
- PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE INJECTION VOLUME)
- Connect the Techstream to the DLC3.
- Start the engine and warm it up.
- Turn the Techstream on.
- Run the engine at an engine speed of 2500 rpm for approximately 90 seconds.
- Enter the following menus: Powertrain / Engine / Active Test / Control the Injection Volume / AFS Voltage B1S1 and O2S B1S2 or AFS Voltage B2S1 and O2S B2S2.
- Perform the Active Test operation with the engine idling (press the RIGHT or LEFT button to change the fuel injection volume).
- Monitor the voltage outputs of the air fuel ratio sensor and heated oxygen sensor (AFS Voltage B1S1 and O2S B1S2 or AFS Voltage B2S1 and O2S B2S2) displayed on the Techstream.
HINT:
- Change the fuel injection volume within the range of - 12% to +12%. The injection volume can be changed in fine gradations.
- Each sensor reacts in accordance with increases and decreases in the fuel injection volume.
- The air fuel ratio sensor has an output delay of a few seconds and the heated oxygen sensor has a maximum output delay of approximately 20 seconds.
- If the sensor output voltage does not change (almost no reaction) while performing the Active Test, the sensor may be malfunctioning.
Standard
Techstream Display
(Sensor)Injection Volume Status Voltage AFS Voltage B1S1 or AFS Voltage B2S1
(Air fuel ratio)+12% Rich Below 3.1 V -12% Lean Higher than 3.4 V O2S B1S2 or O2S B2S2
(Heated oxygen)+12% Rich Higher than 0.55 V -12% Lean Below 0.4 V Result
Status
AFS Voltage B1S1
or
AFS Voltage B2S1Status
O2S B1S2
or
O2S B2S2A/F Condition and A/F and
HO2 Sensor ConditionsMisfire Main Suspected Trouble Areas Proceed to Lean/Rich Lean/Rich Normal - - Three-Way Catalytic Converter (TWC)
- Gas leakage from exhaust system
A Lean Lean/Rich A/F sensor malfunction - - A/F sensor
B Rich Lean/Rich A/F sensor malfunction May occur - A/F sensor
Lean/Rich Lean HO2 sensor malfunction - - HO2 sensor
- Gas leakage from exhaust system
C Lean/Rich Rich HO2 sensor malfunction - - HO2 sensor
- Gas leakage from exhaust system
Lean Lean Actual air-fuel ratio lean May occur - Extremely rich or lean actual air-fuel ratio
- Gas leakage from exhaust system
D Rich Rich Actual air-fuel ratio lean - - Extremely rich or lean actual air-fuel ratio
- Gas leakage from exhaust system
- Lean: During Control the Injection Volume, the air fuel ratio sensor output voltage (AFS Voltage B1S1 or AFS Voltage B2S1) is consistently higher than 3.4 V, and the heated oxygen sensor output voltage (O2S B1S2 or O2S B2S2) is consistently below 0.4 V.
- Rich: During Control the Injection Volume, the AFS Voltage B1S1 or AFS Voltage B2S1 is consistently below 3.1 V, and the O2S B1S2 or O2S B2S2 is consistently higher than 0.55 V.
- Lean/Rich: During Control the Injection Volume of the Active Test, the output voltage of the air fuel ratio sensor and heated oxygen sensor alternate correctly.
B → See step 7
C → See step 5
D → See step 6
A: Go to next step
- CHECK FOR EXHAUST GAS LEAK
- Check for exhaust gas leaks.
OK
No gas leakage.
NG → See step 8
OK: Go to next step
- Check for exhaust gas leaks.
- CHECK DTC OUTPUT (DTC P0420 AND/OR P0430) NOTE:
- When outputting DTC P0420 replace the exhaust manifold sub-assembly RH (TWC: Front catalyst) and the front exhaust pipe assembly (TWC: Rear catalyst) together when catalyst replacement is necessary.
- When outputting DTC P0430 replace the exhaust manifold sub-assembly LH (TWC: Front catalyst) and the front exhaust pipe assembly (TWC: Rear catalyst) together when catalyst replacement is necessary.
HINT:
Confirm the replacement parts, referring to the illustration in the Catalyst Location.
- Connect the Techstream to the DLC3.
- Turn the engine switch on (IG).
- Turn the Techstream on.
- Enter the following menus: Powertrain / Engine / Trouble Codes.
- Read the DTCs.
Result
Result Proceed to DTC P0420 is output A, C DTC P0430 is output B, C DTC P0420 and P0430 are output A, B, C
A → See step 14
B → See step 15
C → See step 16
- CHECK FOR EXHAUST GAS LEAK
- Check for exhaust gas leaks.
OK
No gas leaks.
OK → See step 9
NG → See step 8
- Check for exhaust gas leaks.
- CHECK FOR EXHAUST GAS LEAK
- Check for exhaust gas leaks.
OK
No gas leaks.
OK → See step 10
NG → See step 8
- Check for exhaust gas leaks.
- REPLACE AIR FUEL RATIO SENSOR
- Replace the air fuel ratio sensorRefer to REMOVAL .
NEXT → See step 11
- REPAIR OR REPLACE EXHAUST GAS LEAK POINT
- Repair or replace exhaust gas leak point.
NEXT → See step 11
- REPLACE HEATED OXYGEN SENSOR
- Replace the heated oxygen sensorRefer to REMOVAL .
NEXT → See step 11
- CHECK CAUSE OF EXTREMELY RICH OR LEAN ACTUAL AIR FUEL RATIO
- Check the cause of extremely rich or lean actual air fuel ratio, referring to the DTC P0171 Inspection ProcedureRefer to DTC P0171: System Too Lean (Bank 1); DTC P0172: System Too Rich (Bank 1); DTC P0174: System Too Lean (Bank 2); DTC P0175: System Too Rich (Bank 2) .
NEXT: Go to next step
- CONFIRM WHETHER MALFUNCTION HAS BEEN SUCCESSFULLY REPAIRED
- Connect the Techstream to the DLC3.
- Turn the engine switch on (IG).
- Turn the Techstream on.
- Clear the DTCsRefer to DTC CHECK / CLEAR .
- Turn the engine switch off and wait for at least 30 seconds.
- Start the engine.
- Turn the Techstream on.
- Drive the vehicle in accordance with the driving pattern described in Confirmation Driving Pattern.
- Enter the following menus: Powertrain / Engine / Trouble Codes.
- Read the pending DTCs.
Result
Result Proceed to DTC P0420 and/or P0430 is output A DTC is not output B
B → END
A: Go to next step
- CHECK DTC OUTPUT (DTC P0420 AND/OR P0430) NOTE:
- When outputting DTC P0420 replace the exhaust manifold sub-assembly RH (TWC: Front catalyst) and the front exhaust pipe assembly (TWC: Rear catalyst) together when catalyst replacement is necessary.
- When outputting DTC P0430 replace the exhaust manifold sub-assembly LH (TWC: Front catalyst) and the front exhaust pipe assembly (TWC: Rear catalyst) together when catalyst replacement is necessary.
HINT:
Confirm the replacement parts, referring to the illustration in the Catalyst Location.
- Connect the Techstream to the DLC3.
- Turn the engine switch on (IG).
- Turn the Techstream on.
- Enter the following menus: Powertrain / Engine / Trouble Codes.
- Read the DTCs.
Result
Result Proceed to DTC P0420 is output A, C DTC P0430 is output B, C DTC P0420 and P0430 are output A, B, C
A → See step 14
B → See step 15
C → See step 16
- GO TO DTC CHART. Refer to DIAGNOSTIC TROUBLE CODE CHART
- REPLACE EXHAUST MANIFOLD SUB-ASSEMBLY RH (TWC: FRONT CATALYST). Refer to COMPONENTS
- REPLACE EXHAUST MANIFOLD SUB-ASSEMBLY LH (TWC: FRONT CATALYST). Refer to COMPONENTS
- REPLACE FRONT EXHAUST PIPE ASSEMBLY (TWC: REAR CATALYST). Refer to COMPONENTS