Windshield Glass: Installation: Installation

Fig 2: Installing Windshield Glass Stoppers Onto Glass

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard dimension

Fig 3: Identifying Windshield Outside Molding Dimensions

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Standard dimension

Fig 4: Identifying Windshield Glass Adhesive Dam Dimension

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard dimension

Fig 5: Identifying Windshield Glass Adhesive

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1. Using a knife, cut away any rough adhesive on the contact surface of the vehicle body to ensure the appropriate surface shape.
   NOTE:

   Be careful not to damage the vehicle body.

   HINT: 

   Leave as much adhesive on the vehicle body as possible.

2. Clean the contact surface of the vehicle body with a piece of shop rag saturated with cleaner.

   HINT: 

   Even if all the adhesive has been removed, clean the vehicle body.

Fig 6: Placing Matchmarks Over Glass & Vehicle Body

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

1. Using a suction cup, place the glass in the correct position.
2. Check that the whole contact surface of the glass rim is perfectly even.
3. Place reference marks between the glass and vehicle body.
   NOTE:

   Check that the stoppers are attached to the vehicle body correctly.

   HINT: 

   When reusing the glass, check and correct the reference mark positions.

4. Remove the glass.

Fig 8: Coating Edge Of Glass And Contact Surface With Primer G

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Standard dimension

HINT: 

If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

   HINT: 

   After cutting off the tip, use all adhesive within the time described in the table below.

   Tack-free time

   Temperature	Tack-free Time
   35°C (95°F)	15 minutes
   20°C (68°F)	1 hour 40 minutes
   5°C (41°F)	8 hours

2. Load the sealer gun with the cartridge.
3. Coat the glass with adhesive, as shown in the illustration.
   Fig 9: Coating Glass With Adhesive

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Standard dimension

   Area	Dimension
   a	12.0 mm (0.472 in.)
   b	8.0 mm (0.315 in.)
   c	10.2 mm (0.402 in.)
   d	10.2 mm (0.402 in.)
   e	3.0 mm (0.118 in.)

Fig 10: Positioning Glass Using Suction Cup

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1. Using a suction cup, position the glass so that the reference marks are aligned, and press it in gently along the rim.
   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Check that the stoppers are attached to the vehicle body correctly.
   • Check the clearance between the vehicle body and glass.
2. Lightly press the front surface of the glass to ensure a close fit.
3. Using a scraper, remove any excess or protruding adhesive.
   Fig 11: Identifying Windshield, Adhesive And Dam

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
   NOTE:

   Do not drive the vehicle for the time described in the table below.

   Minimum time

   Temperature	Minimum time prior to driving vehicle
   35°C (95°F)	1 hour 30 minutes
   20°C (68°F)	5 hours
   5°C (41°F)	24 hours

   HINT: 

   Apply adhesive onto the glass rim.