Automatic Transmission Unit: Reassembly: Reassembly

BEARING POSITION

Fig 1: Exploded View Of Bearing Position

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Mark	Front Race Diameter Inside/Outside	Thrust Bearing Diameter Inside/Outside	Rear Race Diameter Inside/Outside
A	74.2 mm (2.92 in.) / 87.74 mm (3.45 in.)	71.9 mm (2.83 in.) / 85.6 mm (3.37 in.)	-
B	37 mm (1.45 in.) / 52.3 mm (2.06 in.)	34.6 mm (1.36 in.) / 52.0 mm (2.05 in.)	-
C	37.0 mm (1.457 in.) / 52.3 mm (2.059 in.)	34.6 mm (1.362 in.) / 52.0 mm (2.047 in.)	-
D	-	21.3 mm (0.893 in.) / 41.1 mm (1.618 in.)	22.6 mm (0.890 in.) / 44.8 mm (1.764 in.)
E	-	35.6 mm (1.402 in.) / 56.6 mm (2.228 in.)	-
F	-	42.5 mm (1.673 in.) / 61.2 mm (2.409 in.)	-
G	38.0 mm (1.50 in.) / 57.0 mm (2.24 in.)	43.4 mm (1.71 in.) / 58.3 mm (2.30 in.)	-
H	-	55.7 mm (2.19 in.) / 76.4 mm (3.01 in.)	-
I	-	-	53.7 mm (2.11 in.) / 74.0 mm (2.91 in.)
J	33.4 mm (1.31 in.) / 49.0 mm (1.93 in.)	32.1 mm (1.26 in.) / 49.35 mm (1.94 in.)	32.1 mm (1.26 in.) / 49.0 mm (1.93 in.)
K	-	21.5 mm (0.847 in.) / 40.8 mm (1.61 in.)	-
L	-	43.6 mm (1.72 in.) / 61.0 mm (2.40 in.)	47.1 mm (1.85 in.) / 67.1 mm (2.64 in.)
M	36.9 mm (1.45 in.) / 49.7 mm (1.96 in.)	36.1 mm (1.42 in.) / 52.5 mm (2.07 in.)	36.1 mm (1.42 in.) / 51.0 mm (2.01 in.)

INSTALL NO. 4 BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them to the brake reaction sleeve.
  
  Fig 2: Identifying No. 4 Brake Piston O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Coat 2 new O-rings with ATF, and install them to the No. 4 brake piston.
3. Install the No. 4 brake piston to the reaction sleeve.
  NOTE:
  Be careful not to damage the 4 O-rings.
  TEXT IN ILLUSTRATION
  
  *1 O-ring

INSTALL BRAKE REACTION SLEEVE

Coat a new O-ring with ATF, and install it to the reaction sleeve.

Fig 3: Identifying Brake Reaction Sleeve O-Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

With the No. 4 brake piston underneath (the rear side), install the brake reaction sleeve and No. 4 brake piston to the transmission case.

NOTE:

Be careful not to damage the O-ring.

TEXT IN ILLUSTRATION

*1	Brake Reaction Sleeve
*2	No. 4 Brake Piston

INSTALL 1ST AND REVERSE BRAKE PISTON
1. Coat a new O-ring with ATF.
  
  Fig 4: Identifying 1St And Reverse Brake Piston O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *1 1st and Reverse Brake Piston
2. Install the O-ring on the 1st and reverse brake piston.
3. With the spring seat of the piston facing upwards (front side), place the piston in the transmission case.
  NOTE:
  Be careful not to damage the O-ring.
4. Place the brake return spring onto the No. 4 brake piston.
  
  Fig 5: Identifying Brake Return Spring Onto Brake Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

Place SST on the brake return spring, and compress the return spring.

Fig 6: Identifying 1st And Reverse Brake Return Spring Shaft Snap Ring

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	1st and Reverse Brake Return Spring Shaft Snap Ring

SST: 09350-30020
- 09350-07050

Using SST, install the 1st and reverse brake return spring shaft snap ring.
- SST: 09350-30020
  - 09350-07070
Install the brake apply tube with its protruding part fitting into the groove of the transmission case as shown in the illustration.

Fig 7: Identifying Brake Apply Tube
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:
Engage the 1st and reverse brake piston claw with the protrusion of the brake apply tube.

INSTALL REAR PLANETARY GEAR ASSEMBLY

Install the No. 9 thrust bearing race.

Fig 8: Identifying No. 9 Thrust Bearing Race

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Race Diameter

	Inside	Outside
Thrust bearing race	47.1 mm (1.85 in.)	67.1 mm (2.64 in.)

Install the 2 thrust needle roller bearings.

Fig 9: Identifying Thrust Needle Roller Bearings

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Thrust Needle Roller Bearing Diameter

	Inside	Outside
Bearing A	21.5 mm (0.847 in.)	40.8 mm (1.61 in.)
Bearing B	43.6 mm (1.72 in.)	61.0 mm (2.40 in.)

TEXT IN ILLUSTRATION

*1	Bearing A
*2	Bearing B

Install the rear planetary gear assembly.

Fig 10: Identifying Rear Planetary Gear Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSPECT PACK CLEARANCE OF 1ST AND REVERSE BRAKE PISTON See step 3

INSTALL NO. 4 BRAKE DISC

Install the sleeve, 4 No. 4 brake plates, 4 No. 4 brake discs and No. 4 brake flange.

Fig 11: Identifying No. 4 Brake Plates

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Installation order

*1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *3 - *4

TEXT IN ILLUSTRATION

*1	No. 4 Brake Flange
*2	No. 4 Brake Disc
*3	No. 4 Brake Plate
*4	No. 4 Brake Sleeve

INSTALL BRAKE PLATE STOPPER SPRING
1. Install the brake plate stopper spring.
  
  Fig 12: Identifying Brake Plate Stopper Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

Install the No. 8 thrust bearing race, thrust needle roller bearing, No. 7 thrust bearing race and planetary ring gear flange to the intermediate shaft.

Fig 13: Identifying No. 8 Thrust Bearing Race

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Bearing and Race Diameter

	Inside	Outside
No. 7 thrust bearing race	33.4 mm (1.31 in.)	49.0 mm (1.93 in.)
Thrust needle roller bearing	32.1 mm (1.26 in.)	49.35 mm (1.94 in.)
No. 8 thrust bearing race	32.1 mm (1.26 in.)	49.0 mm (1.93 in.)

TEXT IN ILLUSTRATION

*1	No. 7 Thrust Bearing Race
*2	Thrust Needle Roller Bearing
*3	No. 8 Thrust Bearing Race

INSTALL NO. 3 ONE-WAY CLUTCH ASSEMBLY
1. Install the No. 3 one-way clutch assembly and one-way clutch inner race to the intermediate shaft.
  
  Fig 14: View Of 1 Way No. 3 Clutch Assembly & Intermediate Shaft Inner Race
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL INTERMEDIATE SHAFT
1. Install the intermediate shaft with the No. 3 one-way clutch assembly to the transmission case.
  
  Fig 15: Identifying Intermediate Shaft
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using SST, install the snap ring.
  
  Fig 16: Identifying Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09350-30020
    - 09350-07060

INSTALL CENTER PLANETARY GEAR ASSEMBLY

Install the center planetary gear assembly and planetary sun gear to the transmission case.

Fig 17: Identifying Center Planetary Gear Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Coat the thrust bearing race with petroleum jelly, and install it onto the center planetary ring gear.

Race Diameter

	Inside	Outside
Race	53.7 mm (2.11 in.)	74.0 mm (2.91 in.)

INSTALL NO. 2 BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them to the No. 2 brake piston.
  
  Fig 18: Identifying No. 2 Brake Piston O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *1 O-ring
2. Press the No. 2 brake piston into the No. 2 brake cylinder.
  NOTE:
  Be careful not to damage the 2 O-rings.
3. Install the No. 2 brake piston to the transmission case.
  HINT:
  
  Install the No. 2 brake cylinder so that the projection protrudes from the upside of the transmission case.
4. Check that the oil pressure apply hole of the No. 2 brake cylinder aligns with the oil pressure apply hole of the transmission case.
  
  Fig 19: Identifying Oil Pressure Apply Hole
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL NO. 2 BRAKE DISC

Install the 2 No. 2 brake flanges, 3 No. 2 brake plates, 4 No. 2 brake discs and brake piston return spring.

Fig 20: Identifying No. 2 Brake Flanges

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Installation order

*1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *1

TEXT IN ILLUSTRATION

*1	No. 2 Brake Flange
*2	No. 2 Brake Disc
*3	No. 2 Brake Plate

Using SST, a screwdriver and a press, install the No. 2 brake snap ring.

Fig 21: Identifying No 2 Brake Spring Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
- SST: 09351-40010
  - 09351-04010
  - 09351-04020
  - 09351-04040
  - 09351-04050

INSPECT PISTON STROKE OF NO. 2 BRAKE PISTON See step 11
INSTALL NO. 1 BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them on the No. 1 brake piston.
  
  Fig 22: Identifying No. 1 Brake Piston O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Press the No. 1 brake piston into the No. 1 brake cylinder.
  NOTE:
  Be careful not to damage the 2 O-rings.
  TEXT IN ILLUSTRATION
  
  *1 O-ring
INSTALL BRAKE PISTON RETURN SPRING SUB-ASSEMBLY
1. Install the brake piston return spring and the No. 1 brake piston with the No. 1 brake cylinder to the transmission case.
  
  Fig 23: Identifying Brake Piston Return Spring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  HINT:
  
  Install the No. 1 brake cylinder so that the projection protrudes from the upside of the transmission case.
2. Check that the oil pressure apply hole of the No. 1 brake cylinder aligns with the oil pressure apply hole of the transmission case.
  
  Fig 24: Identifying Oil Pressure Apply Hole
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL BRAKE PISTON RETURN SPRING SNAP RING
1. Using SST, a screwdriver and a press, install the brake piston return spring snap ring.
  
  Fig 25: Installing Brake Piston Return Spring Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09351-40010
    - 09351-04010
    - 09351-04030
    - 09351-04040
    - 09351-04050

INSTALL CENTER PLANETARY RING GEAR

Install the thrust needle roller bearing to the front planetary ring thrust flange.

Thrust Needle Roller Bearing Diameter

	Inside	Outside
Thrust needle roller bearing	55.7 mm (2.19 in.)	76.4 mm (3.01 in.)

Install the center planetary ring gear and front planetary ring thrust flange on the front planetary ring gear.

Fig 26: Identifying Center Planetary Ring Gear And Front Planetary Ring Gear Flange
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Using a screwdriver, install the snap ring.

Fig 27: Installing Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:
Install the snap ring to the ring gear so that the both ends of the snap ring come to the center of a protrusion on the ring gear.

INSTALL FRONT PLANETARY RING GEAR
1. Install the front planetary ring gear to the transmission case.
  
  Fig 28: Remove/Install Front Planetary Ring Gear
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL FRONT PLANETARY GEAR ASSEMBLY

Install the thrust needle roller bearing and the thrust washer.

Fig 29: Identifying Front Planetary Gear Assembly

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Thrust Bearing Race
*2	Thrust Needle Roller Bearing

Coat the thrust bearing race with petroleum jelly, and install it onto the front planetary ring gear.

Thrust Needle Roller Bearing and Race Diameter

	Inside	Outside
Bearing	43.4 mm (1.71 in.)	58.3 mm (2.30 in.)
Race	38.0 mm (1.50 in.)	57.0 mm (2.24 in.)

Install the front planetary gear assembly and one-way clutch inner race to the transmission case.

Fig 30: View Of Front Planetary Gear Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSPECT NO. 1 PISTON STROKE OF BRAKE PISTON See step 15

INSTALL NO. 1 BRAKE DISC

Install the 3 No. 1 plates, 3 No. 1 discs and No. 1 flange.

Fig 31: Identifying No. 1 Brake Discs

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Installation order

*1 - *2 - *3 - *2 - *3 - *2 - *3

TEXT IN ILLUSTRATION

*1	No. 1 Flange
*2	No. 1 Disc
*3	No. 1 Plate

INSTALL 2ND BRAKE PISTON
1. Coat 2 new O-rings with ATF, and install them to the 2nd brake piston.
  
  Fig 32: Identifying 2nd Brake Piston O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *1 O-ring
2. Press the 2nd brake piston into the 2nd brake cylinder.
  NOTE:
  Be careful not to damage the 2 O-rings.
3. Using SST, a screwdriver and a press, install the return spring with the 2nd brake piston hole snap ring.
  
  Fig 33: Identifying Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09351-40010
    - 09351-04060
    - 09351-04070
  NOTE:
  Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.
INSTALL 2ND BRAKE CYLINDER
1. Install the 2nd brake cylinder to the transmission case.
  
  Fig 34: Identifying 2nd Brake Cylinder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Check that the oil pressure apply hole of the brake cylinder aligns with the oil pressure apply hole of the transmission case.
  
  Fig 35: Identifying Oil Pressure Apply Hole Of 2nd Brake Cylinder
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL ONE-WAY CLUTCH ASSEMBLY
1. Install the one-way clutch assembly and thrust washer to the transmission case.
  
  Fig 36: Identifying One Way Clutch Assembly And Thrust Washer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL 2ND BRAKE PISTON HOLE SNAP RING
1. Using SST, install the snap ring.
  
  Fig 37: Identifying Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09350-30020
    - 09350-07060

INSTALL NO. 3 BRAKE DISC

Install the cushion plate, No. 3 brake flange, 4 No. 3 brake discs and 4 No. 3 brake plates to the transmission case.

Fig 38: Identifying Cushion Plate, Plates, Discs And Flange

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Installation order

*1 - *4 - *2 - *4 - *2 - *4 - *2 - *4 - *2 - *3

TEXT IN ILLUSTRATION

*1	No. 3 Brake Flange
*2	No. 3 Brake Plate
*3	Cushion Plate
*4	No. 3 Brake Disc

INSTALL NO. 3 BRAKE SNAP RING
1. Using a screwdriver, install the snap ring.
  
  Fig 39: View Of Installing Snap Ring Using A Screwdriver
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL DIRECT CLUTCH PISTON SUB-ASSEMBLY
1. Coat 2 new O-rings with ATF, and install them in the direct clutch piston.
  
  Fig 40: Identifying Direct Clutch Piston O-Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the No. 2 clutch balancer and direct clutch return spring to the direct clutch piston sub-assembly.
  
  Fig 41: View Of Clutch Balancer Return Spring Sub Assembly And Direct Clutch Piston Sub Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Press the direct clutch piston into the reverse clutch drum sub-assembly by hands.
  NOTE:
  Do not damage the 2 O-rings.
4. Place SST on the direct clutch piston, and compress the return spring with a press.
  
  Fig 42: Installing Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09320-89010
  - SST: 09350-30020
    - 09350-07070
5. Install the snap ring with a snap ring expander.
  NOTE:
  - Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.
  - Stop pressing when the spring sheet is lowered to the place 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.
  - Do not expand the snap ring excessively.
6. Set the end gap of the snap ring in the piston as shown in the illustration.
  
  Fig 43: Identifying Snap Ring End Gap
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *1 Stopper
INSTALL REVERSE CLUTCH PISTON SUB-ASSEMBLY
1. Coat a new O-ring with ATF, and install it on the reverse clutch drum sub-assembly.
  
  Fig 44: Identifying Clutch Drum O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Coat a new O-ring with ATF, and install it on the reverse clutch piston sub-assembly.
  
  Fig 45: Identifying Reverse Clutch Piston Sub-Assembly O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Press the reverse clutch drum sub-assembly into the reverse clutch piston with both hands.
  
  Fig 46: Identifying Reverse Clutch Drum Sub-Assembly & Reverse Clutch Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  NOTE:
  Do not damage the O-rings.
INSTALL REVERSE CLUTCH RETURN SPRING SUB-ASSEMBLY
1. Coat a new O-ring with ATF, and install it on the reverse clutch piston sub-assembly.
2. Install the reverse clutch return spring onto the reverse clutch piston sub-assembly.
  
  Fig 47: Identifying O-Ring On Reverse Clutch Piston Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL NO. 3 CLUTCH BALANCER

Install the No. 3 clutch balancer to the reverse clutch return spring.

Fig 48: View Of Installing Clutch Balancer No. 3 Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Place SST on the No. 3 clutch balancer, and compress the clutch balancer with a press.
- SST: 09387-00070
Install the snap ring with a snap ring expander.
- SST: 09350-30020
  - 09350-07070
NOTE:
- Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.
- Stop pressing when the spring sheet is lowered to the place 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.
- Do not expand the snap ring excessively.

Set the end gap of the snap ring in the piston as shown in the illustration.

Fig 49: Identifying Snap Ring Gap

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	OK
*2	Snap Ring
*3	NG

INSTALL NO. 2 DIRECT CLUTCH DISC

Install the reverse clutch flange, 6 No. 2 clutch plates and 5 No. 2 clutch discs on the reverse clutch drum sub-assembly.

Fig 50: Identifying No. 2 Direct Clutch Discs

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Installation order

*3 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *1 - *1

TEXT IN ILLUSTRATION

*1	No. 2 Clutch Plate
*2	No. 2 Clutch Disc
*3	Reverse Clutch Flange

Using a screwdriver, install the 2 hole snap rings on the reverse clutch drum sub-assembly.

Fig 51: View Of Removing/Installing Clutch Drum Hole Snap Rings
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSPECT PACK CLEARANCE OF NO. 2 DIRECT CLUTCH See step 25
INSTALL REVERSE CLUTCH FLANGE
1. Install the reverse clutch flange to the reverse clutch drum sub-assembly.
  
  Fig 52: Identifying Reverse Clutch Flange
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL REVERSE CLUTCH REACTION SLEEVE

Install the reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, 5 No. 3 clutch discs and 4 No. 3 clutch plates to the reverse clutch hub.

Fig 53: Identifying Reverse Clutch Reaction Sleeve Installation Order
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Installation order

*1 - *2 - *3 - *4 - *5 - *4 - *5 - *4 - *5 - *4 - *5 - *4

Using a screwdriver, install the hole snap ring.

TEXT IN ILLUSTRATION

*1	Reverse Clutch Reaction Sleeve
*2	Clutch Cushion Plate
*3	Reverse Clutch Flange
*4	No. 3 Clutch Disc
*5	No. 3 Clutch Plate

INSPECT PACK CLEARANCE OF NO. 3 CLUTCH See step 26
REMOVE REVERSE CLUTCH REACTION SLEEVE
1. Using a screwdriver, remove the snap ring from the reverse clutch drum sub-assembly.
  
  Fig 54: Removing Snap Ring From Reverse Clutch Drum Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Remove the reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, 5 reverse clutch discs and 4 clutch plates from the reverse clutch hub sub-assembly.
  
  Fig 55: Removing Reverse Clutch Discs And Clutch Plates From Reverse Clutch Hub Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL FORWARD CLUTCH PISTON SUB-ASSEMBLY
1. Install the coast clutch piston to the forward clutch piston sub-assembly.
  
  Fig 56: Identifying Coast Clutch Piston & Forward Clutch Piston
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Coat a new O-ring with ATF, and install it on the input shaft.
3. Install the forward clutch piston sub-assembly to the input shaft.

INSTALL NO. 1 CLUTCH BALANCER

Coat a new D-ring with ATF and install it on the No. 1 clutch balancer.

Fig 57: Identifying O-Ring From Clutch Balancer No. 1
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the No. 1 clutch balancer and forward clutch return spring sub-assembly.

Fig 58: Identifying Clutch Balancer No 1 And Forward Clutch Return Spring Sub-Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:
Do not damage the D-ring.
Place SST on the No. 1 clutch balancer, and compress the return spring with a press.
- SST: 09350-30020
  - 09350-07040
  - 09350-07070
Fig 59: Identifying Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Install the snap ring with a snap ring expander.
NOTE:
- Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.
- Stop pressing when the spring sheet is lowered to the place 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.
- Do not expand the snap ring excessively.

Set the end gap of the snap ring in the piston as shown in the illustration.

Fig 60: Identifying Snap Ring Gap

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	OK
*2	Snap Ring
*3	NG

INSTALL COAST CLUTCH DISC

Install the flange, 3 coast clutch discs and 3 coast clutch plates to the forward clutch piston sub-assembly.

Fig 61: Identifying Coast Clutch Disc Installation Order
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Installation order

*1 - *3 - *2 - *3 - *2 - *3 - *2

Using a screwdriver, install the hole snap ring.

TEXT IN ILLUSTRATION

*1	Flange
*2	Coast Clutch Plate
*3	Coast Clutch Disc

INSPECT PACK CLEARANCE OF COAST CLUTCH See step 29

INSTALL NO. 1 CLUTCH DISC

Install the flange, 4 No. 1 clutch discs, 4 No. 1 clutch plates and clutch cushion plate to the input shaft assembly.

Fig 62: Identifying No. 1 Clutch Disc Installation Order

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Installation order

*1 - *4 - *2 - *4 - *2 - *4 - *2 - *4 - *2 - *3

TEXT IN ILLUSTRATION

*1	Flange
*2	No. 1 Clutch Plate
*3	Clutch Cushion Plate
*4	No. 1 Clutch Disc

Using a screwdriver, install the hole snap ring.

Fig 63: Identifying Input Shaft Hole Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
TEXT IN ILLUSTRATION

*1 Input Shaft

Install the thrust needle roller bearing and thrust bearing race.

Fig 64: Identifying Thrust Needle Roller Bearing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Thrust Needle Roller Bearing and Race Diameter

	Inside	Outside
Thrust needle roller bearing	34.6 mm (1.36 in.)	52.0 mm (2.05 in.)
Thrust bearing race	37.0 mm (1.46 in.)	52.3 mm (2.06 in.)

TEXT IN ILLUSTRATION

*1	Thrust Needle Roller Bearing
*2	Thrust Bearing Race
*3	Reverse Clutch Drum Sub-assembly

INSTALL INPUT SHAFT OIL SEAL RING
1. Coat 4 new oil seal rings with ATF.
  
  Fig 65: Identifying Oil Seal Rings
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Squeeze the ends of the 4 oil seal rings together, and then install them to the starter shaft groove.
  NOTE:
  Do not expand the ring ends excessively.
  
  HINT:
  
  After installing the oil seal rings, check that they rotate smoothly.
INSPECT PACK CLEARANCE OF NO. 1 CLUTCH See step 31

INSTALL INPUT SHAFT

Install the input shaft to the reverse clutch drum sub-assembly.

Fig 66: View Of Input Shaft Assembly And Clutch Drum
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the thrust needle roller bearing to the reverse clutch drum sub-assembly.

Fig 67: Identifying Thrust Needle Roller Bearing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Thrust Needle Roller Bearing Diameter

	Inside	Outside
Thrust needle roller bearing	21.3 mm (0.839 in.)	41.1 mm (1.62 in.)

INSTALL COAST CLUTCH HUB SUB-ASSEMBLY

Install the underdrive one-way clutch, clutch hub thrust washer and input shaft rear thrust bearing race to the coast clutch hub.

Fig 68: Identifying Coast Clutch Hub Sub-Assembly Bearing Race

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Bearing and Race Diameter

	Inside	Outside
Input shaft rear thrust bearing race	22.6 mm (0.890 in.)	44.8 mm (1.76 in.)

TEXT IN ILLUSTRATION

*1	Bearing Race
*2	Thrust Washer

Install the coast clutch hub sub-assembly to the reverse clutch drum sub-assembly.

Fig 69: Identifying Coast Clutch Hub Sub-Assembly
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL CLUTCH HUB SUB-ASSEMBLY

Install the 2 thrust needle roller bearings to the clutch hub sub-assembly.

Fig 70: Identifying Clutch Hub Sub-Assembly Bearing

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Bearing and Race Diameter

	Inside	Outside
Bearing A	42.5 mm (1.67 in.)	61.2 mm (2.41 in.)
Bearing B	35.6 mm (1.40 in.)	56.6 mm (2.23 in.)

TEXT IN ILLUSTRATION

*1	Bearing A
*2	Bearing B

Install the clutch hub thrust washer and forward clutch hub sub-assembly to the reverse clutch drum sub-assembly.

Fig 71: Identifying Clutch Hub Thrust Washer
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL NO. 3 CLUTCH DISC

Install the clutch cushion plate, reverse clutch flange, 4 No. 3 clutch plates and 5 No. 3 clutch discs to the reverse clutch hub.

Fig 72: Identifying No. 3 Clutch Disc Installation Order

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Installation order

*1 - *2 - *4 - *3 - *4 - *3 - *4 - *3 - *4 - *3 - *4

TEXT IN ILLUSTRATION

*1	Cushion Plate
*2	Reverse Clutch Flange
*3	No. 3 Clutch Plate
*4	No. 3 Clutch Disc

INSTALL REVERSE CLUTCH REACTION SLEEVE
1. Install the reverse clutch reaction sleeve to the reverse clutch hub.
  
  Fig 73: Identifying Reverse Clutch Reaction Sleeve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REVERSE CLUTCH HUB SUB-ASSEMBLY
1. Install the reverse clutch hub sub-assembly, reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, 5 No. 3 clutch discs and No. 3 clutch plates to the reverse clutch drum sub-assembly.
  
  Fig 74: Identifying Reverse Clutch Hub Sub-Assembly
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Using a screwdriver, install the snap ring on the reverse clutch drum sub-assembly and input shaft assembly.
  
  Fig 75: View Of Installing Clutch Drum And Input Shaft Assembly Snap Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL NO. 2 ONE-WAY CLUTCH ASSEMBLY
1. Install the No. 2 one-way clutch assembly and No. 2 clutch drum thrust washer to the clutch drum and input shaft.
  
  Fig 76: View Of 1 Way no. 2 Clutch Assembly And Clutch Drum Thrust Washer
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL CLUTCH DRUM AND INPUT SHAFT

Install the thrust needle roller bearings and thrust washer.

Fig 77: Identifying Thrust Needle Roller Bearings And Thrust Washer

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	Thrust Needle Roller Bearing A
*2	Bearing Race
*3	Thrust Needle Roller Bearing B
*4	Clutch Drum Thrust Washer

Coat the race with petroleum jelly and install it onto the clutch drum and input shaft assembly.

Thrust Needle Roller Bearing and Race Diameter

	Inside	Outside
Thrust needle roller bearing A	71.9 mm (2.83 in.)	85.6 mm (3.37 in.)
Thrust needle roller bearing B	34.6 mm (1.36 in.)	52.0 mm (2.05 in.)
Bearing Race	37.0 mm (1.45 in.)	52.3 mm (2.06 in.)

Install the clutch drum and input shaft into the transmission case.

Fig 78: Installing Clutch Drum And Input Shaft Assembly Into Transmission Case
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL OIL PUMP ASSEMBLY

Install the No. 1 thrust bearing race to the oil pump.

Fig 79: Identifying No. 1 Thrust Bearing Race

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Thrust Bearing Race Diameter

	Inside	Outside
Thrust bearing race	74.2 mm (2.92 in.)	87.74 mm (3.45 in.)

Coat a new O-ring with ATF, and install it around the oil pump assembly.

Fig 80: Identifying O-Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Place the oil pump through the input shaft, and align the bolt holes of the oil pump assembly with the transmission case.
Hold the input shaft, and lightly press the oil pump to slide the oil seal rings into the overdrive direct clutch drum.
Install the 10 bolts.

Fig 81: Identifying Oil Pump Assembly Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL

Using SST and a hammer, drive in 2 new oil seals.

Fig 82: Identifying Manual Valve Lever Shaft Oil Seal

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

TEXT IN ILLUSTRATION

*1	RH Side
*2	LH Side

SST: 09350-30020
- 09350-07110

Oil seal drive in depth

-0.3 to 0.3 mm (-0.0118 to 0.0118 in.)

Coat the oil seal lips with MP grease.

INSPECT INDIVIDUAL PISTON OPERATION See step 20

INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY

Install a new spacer to the manual valve lever.

Fig 83: Identifying Manual Valve Lever Spacer

TEXT IN ILLUSTRATION

*1	Manual Valve Lever
*2	Spacer

Install the manual valve lever shaft to the transmission case through the manual valve lever.
Using a hammer, drive in a new spring pin.

Fig 84: Installing Spring Pin
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Align the manual valve lever indentation with the spacer hole, and stake them together with the punch.

Fig 85: Aligning Manual Valve Lever Indentation With Spacer Hole
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Make sure that the shaft rotates smoothly.

INSTALL PARKING LOCK PAWL SHAFT

Install a new E-ring to the shaft.

Fig 86: Identifying Parking Lock Pawl Shaft Spring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the parking lock pawl, shaft and spring.

TEXT IN ILLUSTRATION

*1	Parking Lock Pawl
*2	E-ring
*3	Spring

INSTALL PARKING LOCK ROD SUB-ASSEMBLY
1. Connect the parking lock rod to the manual valve lever.
  
  Fig 87: View Of Parking Lock Rod And Manual Valve Lever
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL PARKING LOCK PAWL BRACKET

Place the parking lock pawl bracket onto the transmission case and tighten the 3 bolts.

Fig 88: Identifying Parking Lock Pawl Bracket
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 7.4 N*m (75 kgf*cm, 65 in.*lbf)

Shift the manual valve lever to the P position, and confirm that the planetary gear is correctly locked up by the lock pawl.

Fig 89: Identifying Manual Valve Lever

TEXT IN ILLUSTRATION

*1	Manual Valve Lever
*2	Planetary Ring Gear
*3	Lock Pawl

INSTALL B-1 ACCUMULATOR VALVE

Install the 2 springs and accumulator valve to the hole.

Fig 90: Identifying Springs And Accumulator Valve

Fig 91: Identifying Accumulator Springs

B-1 Accumulator Spring

INNER SPRING

Free Length	Outer Diameter	Color
44.98 mm (1.77 in.)	11.30 mm (0.445 in.)	Natural

OUTER SPRING

Free Length	Outer Diameter	Color
46.36 mm (1.83 in.)	17.10 mm (0.673 in.)	Natural

TEXT IN ILLUSTRATION

*1	Outer Spring
*2	Inner Spring

INSTALL C-3 ACCUMULATOR PISTON

Coat 2 new O-rings with ATF, and install them to the piston.

Fig 92: Identifying C-3 Accumulator Spring O-Rings
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the 2 springs and accumulator piston to the hole.

C-3 Accumulator Spring

INNER SPRING

Free Length	Outer Diameter	Color
44.0 mm (1.73 in.)	14.0 mm (0.551 in.)	Yellow

OUTER SPRING

Free Length	Outer Diameter	Color
76.65 mm (3.02 in.)	20.10 mm (0.791 in.)	Natural

TEXT IN ILLUSTRATION

*1	Outer Spring
*2	Inner Spring
*3	O-ring

INSTALL B-3 ACCUMULATOR PISTON

Coat 2 new O-rings with ATF, and install them to the piston.

Fig 93: Identifying B-3 Accumulator Spring O-Rings
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the spring and accumulator piston to the hole.

Accumulator Spring

Free Length	Outer Diameter	Color
64.5 mm (2.54 in.)	19.5 mm (0.768 in.)	Orange

TEXT IN ILLUSTRATION

*1	Accumulator Piston
*2	Spring
*3	O-ring

INSTALL C-2 ACCUMULATOR PISTON

Coat 2 new O-rings with ATF, and install them to the piston.

Fig 94: Identifying C-2 Accumulator Spring O-Rings
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the spring and accumulator piston to the hole.

Accumulator Spring

Free Length	Outer Diameter	Color
63.14 mm (2.49 in.)	16.0 mm (0.630 in.)	Light Gray

TEXT IN ILLUSTRATION

*1	Accumulator Piston
*2	Spring
*3	O-ring

INSTALL CHECK BALL BODY

Install the check ball body and spring.

Fig 95: Identifying Check Ball Body

TEXT IN ILLUSTRATION

*1	Check Ball Body
*2	Spring

INSTALL BRAKE DRUM GASKET
1. Install 3 new brake drum gaskets.
  
  Fig 96: Identifying Brake Drum Gaskets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL TRANSAXLE CASE GASKET
1. Install 3 new transaxle case gaskets.
  
  Fig 97: Identifying Transaxle Case Gasket
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *1 Gasket
INSTALL TRANSMISSION VALVE BODY ASSEMBLY
1. Align the groove of the manual valve lever with the pin of the manual valve.
  
  Fig 98: Identifying Transmission Valve Body Assembly Pin
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *1 Pin
2. Install the 20 bolts.
  
  Fig 99: Identifying Transmission Valve Body Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 11 N*m (112 kgf*cm, 8 ft.*lbf)
  
  HINT:
  
  Each bolt length is indicated below.
  
  Bolt length
  
  Bolt A
  
  25 mm (0.984 in.)
  
  Bolt B
  
  36 mm (1.42 in.)
  
  Bolt C
  
  45 mm (1.77 in.)
  
  Bolt D
  
  50 mm (1.97 in.)
3. Install the detent spring and detent spring cover with the bolt.
  
  Fig 100: Identifying Detent Spring And Detent Spring Cover
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL TRANSMISSION WIRE
1. Coat a new O-ring with ATF.
  
  Fig 101: Identifying Transmission Wire O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *1 O-ring
2. Install the O-ring to the transmission wire.
3. Install the transmission wire.
  
  Fig 102: Location of Transmission Internal Wiring Harness bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
4. Install the bolt.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
5. Connect the 9 solenoid connectors.
  
  Fig 103: Location of Solenoid Valves Connectors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
6. Install the clamps with the 2 bolts.
  
  Fig 104: Location of Clamps And Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Bolt A
  
  Torque: 6.4 N*m (65 kgf*cm, 57 in.*lbf)
  
  Bolt B
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL TEMPERATURE SENSOR CLAMP
1. Install the ATF temperature sensor and clamp with the bolt.
  
  Fig 105: Location of ATF Temperature Sensor Locking Plate Bolt
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL VALVE BODY OIL STRAINER ASSEMBLY
1. Coat a new O-ring with ATF, and install it to the valve body oil strainer assembly.
  
  Fig 106: Identifying Valve Body Oil Strainer Assembly O-Ring
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *1 O-ring
2. Install the oil strainer with the 4 bolts.
  
  Fig 107: Identifying Valve Body Oil Strainer Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
INSTALL TRANSMISSION OIL CLEANER MAGNET
1. Install the 3 transmission oil cleaner magnets.
  
  Fig 108: Identifying Oil Pan Magnets
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  TEXT IN ILLUSTRATION
  
  *1 Magnet
INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY
1. Install a new gasket on the oil pan.
2. Install and tighten the 20 bolts.
  
  Fig 109: Identifying Oil Pan Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 4.4 N*m (45 kgf*cm, 39 in.*lbf)
3. Install a new gasket and the drain plug.
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
4. Install a new gasket and the overflow plug.
  Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
INSTALL AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL
1. Coat the lip of a new oil seal with MP grease.
2. Using SST and a hammer, install the new oil seal.
  
  Fig 110: Identifying Automatic Transmission Extension Housing Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09316-60011
    - 09316-00011
    - 09316-00051
  Oil seal drive in depth
  
  1.8 to 2.2 mm (0.0709 to 0.0866 in.)
INSTALL TRANSMISSION CASE ADAPTER RADIAL BALL BEARING
1. Install the transmission case adapter radial ball bearing to the extension housing sub-assembly.
  
  Fig 111: Identifying Transmission Case Adaptor Radial Ball Bearing
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
INSTALL REAR COVER SLEEVE
1. Install the 2 washers and rear cover sleeve to the output shaft.
  
  Fig 112: Identifying Washers And RR Cover Sleeve
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL EXTENSION HOUSING SUB-ASSEMBLY

Install the thrust needle roller bearing and 2 bearing races.

Fig 113: Identifying Snap Ring
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
Using a snap ring expander, install the snap ring.

Using a feeler gauge, measure the clearance between the snap ring and the race.

Fig 114: Measuring Clearance Between Snap Ring And Race

Clearance

0.02 to 0.12 mm (0.000787 to 0.00472 in.)

If the clearance is outside the specified range, select another race that brings the clearance within the specified range.

HINT:

There are 12 different thicknesses for the race.

Flange Thickness

Mark	Thickness	Mark	Thickness
1	3.80 mm (0.150 in.)	7	4.10 mm (0.161 in.)
2	3.85 mm (0.152 in.)	8	4.15 mm (0.163 in.)
3	3.90 mm (0.154 in.)	9	4.20 mm (0.165 in.)
4	3.95 mm (0.156 in.)	10	4.25 mm (0.167 in.)
5	4.00 mm (0.157 in.)	11	4.30 mm (0.169 in.)
6	4.05 mm (0.159 in.)	12	4.35 mm (0.171 in.)

Clean the threads of the bolts and the case with non-residue solvent.
Apply FIPG to the extension housing as shown in the illustration.

Fig 115: Applying FIPG To Extension Housing
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

FIPG

Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
Install the extension housing with 6 new bolts.

Fig 116: Identifying Extension Housing Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)

HINT:

Each bolt length is indicated below.

Bolt length

Bolt A

45 mm (1.77 in.)

Bolt B

35 mm (1.38 in.)

INSTALL AUTOMATIC TRANSMISSION FLANGE YOKE ASSEMBLY
1. Using SST, install a new oil seal to the automatic transmission flange yoke.
  
  Fig 117: Identifying Automatic Transmission Flange Yoke Assembly Oil Seal
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  - SST: 09950-60010
    - 09951-00350
  - SST: 09950-70010
    - 09951-07100
  Oil seal drive in depth
  
  0 to 0.3 mm (0 to 0.0118 in.)
2. Install the automatic transmission flange yoke to the output shaft with a new nut.
  Torque: 126 N*m (1285 kgf*cm, 93 ft.*lbf)
3. Using a hammer and chisel, stake the nut.
INSTALL AUTOMATIC TRANSMISSION HOUSING
1. Clean the threads of the bolts and the case with non-residue solvent.
  
  Fig 118: Location of Automatic Transmission Housing Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the transmission housing with the 10 bolts.
  A (14 mm bolt)
  
  Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)
  
  B (17 mm bolt)
  
  Torque: 57 N*m (581 kgf*cm, 42 ft.*lbf)
INSTALL AUTOMATIC TRANSMISSION BREATHER TUBE
1. Install the breather tube.
  
  Fig 119: Identifying Automatic Transmission Breather Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 bolts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
INSTALL TRANSMISSION REVOLUTION SENSOR
1. Coat 2 new O-rings with ATF, and install them to the transmission revolution sensors.
  
  Fig 120: Identifying Transmission Revolution Sensors
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
2. Install the 2 transmission revolution sensors.
3. Install the 2 bolts.
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

INSTALL TRANSMISSION OIL COOLER

Coat 2 new O-rings with ATF, and install them to the transmission oil cooler.

Fig 121: 2 New O-Rings

TEXT IN ILLUSTRATION

*1	O-ring
*2	Spacer

Coat 2 new O-rings with ATF, and install them to the spacer.
Install the spacer and transmission oil cooler with the 3 bolts.

Fig 122: Identifying Transmission Oil Cooler Bolts
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 21 N*m (214 kgf*cm, 16 ft.*lbf)

INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY

Install the park/neutral position switch onto the manual valve lever shaft, and temporarily install the adjusting bolt.

Fig 123: Identifying Park/Neutral Position Switch
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Make sure that the manual valve lever shaft has not been rotated prior to installing the park/neutral position switch as the detent spring may become detached from the manual valve lever shaft.
Install a new lock washer. Install and tighten the nut.
Torque: 6.9 N*m (70 kgf*cm, 61 in.*lbf)
Using the control shaft lever, turn the manual lever shaft all the way back and then forward 2 notches to select the neutral position.

Fig 124: Turning Manual Lever Shaft
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Align the neutral basic line with the switch groove as shown in the illustration, and tighten the adjusting bolt.

Fig 125: Identifying Neutral Basic Line

Torque: 13 N*m (133 kgf*cm, 9 ft.*lbf)

TEXT IN ILLUSTRATION

*1	Bolt
*2	Neutral Basic Line
*3	Groove

Using a screwdriver, bend the tabs of the lock washer.

Fig 126: Bending Tabs Of Lock Washer
Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

HINT:

Bend at least 2 of the lock washer tabs.

INSTALL TRANSMISSION CONTROL SHAFT LEVER RH
1. Install the control shaft lever RH, spring washer and nut.
  
  Fig 127: Identifying Transmission Control Shaft Lever RH
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf)
INSTALL TRANSMISSION CASE COVER
1. Install the transmission case cover with the 2 bolts.
  
  Fig 128: Location of Transmission Case Cover Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  
  Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)