Reassembly [04/2013 - 08/2015]: Procedure

BEARING POSITION

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Mark	Front Race Diameter Inside / Outside	Thrust Bearing Diameter Inside / Outside	Rear Race Diameter Inside / Outside
A	74.2 mm (2.921 in.) / 87.7 mm (3.453 in.)	71.9 mm (2.831 in.) / 85.6 mm (3.370 in.)	-
B	37.0 mm (1.457 in.) / 51.2 mm (2.016 in.)	33.5 mm (1.319 in.) / 48.0 mm (1.890 in.)	-
C	20.0 mm (0.787 in.) / 35.6 mm (1.402 in.)	20.0 mm (0.787 in.) / 41.0 mm (1.614 in.)	-
D	31.0 mm (1.220 in.) / 48.0 mm (1.890 in.)	33.3 mm (1.311 in.) / 51.2 mm (2.016 in.)	-
E	-	42.5 mm (1.673 in.) / 61.2 mm (2.409 in.)	-
F	34.9 mm (1.374 in.) / 50.8 mm (1.999 in.)	38.6 mm (1.520 in.) / 53.1 mm (2.091 in.)	-
G	-	58.5 mm (2.303 in.) / 73.5 mm (2.894 in.)	55.2 mm (2.173 in.) / 71.2 mm (2.803 in.)
H	29.6 mm (1.165 in.) / 44.9 mm (1.768 in.)	27.8 mm (1.095 in.) / 43.8 mm (1.726 in.)	27.8 mm (1.095 in.) / 43.7 mm (1.721 in.)
I	19.0 mm (0.748 in.) / 35.0 mm (1.378 in.)	20.8 mm (0.819 in.) / 38.5 mm (1.516 in.)	-
J	43.3 mm (1.705 in.) / 56.7 mm (2.232 in.)	40.6 mm (1.598 in.) / 58.0 mm (2.284 in.)	-
K	37.0 mm (1.457 in.) / 51.2 mm (2.016 in.)	36.1 mm (1.421 in.) / 52.5 mm (2.067 in.)	36.1 mm (1.421 in.) / 51.0 mm (2.007 in.)

INSTALL NO. 4 BRAKE PISTON

Coat 2 new O-ring with ATF, and install them to the brake reaction sleeve.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Brake Reaction Sleeve
*2	No. 4 Brake Piston
*3	O-ring

Coat 2 new O-rings with ATF, and install them to the No. 4 brake piston.
Install the No. 4 brake piston to the brake reaction sleeve.NOTICE:
NOTE:
Be careful not to damage the O-rings.

INSTALL BRAKE REACTION SLEEVE

With the No. 4 brake piston underneath (the rear side), install the brake reaction sleeve and No. 4 brake piston to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Brake Reaction Sleeve
*2	No. 4 Brake Piston

NOTE:

Be careful not to damage the O-rings.

INSTALL 1ST AND REVERSE BRAKE PISTON

Coat a new O-rings with ATF, and install it to the 1st and reverse brake piston.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	1st and Reverse Brake Piston

With the spring seat of the 1st and reverse brake piston facing upwards (the front side), place the 1st and reverse brake piston in the automatic transmission case sub-assembly.
NOTE:
Be careful not to damage the O-ring.

INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY

Place the 1st and reverse brake return spring sub-assembly onto the 1st and reverse brake piston.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Snap Ring

Place SST on the 1st and reverse brake return spring sub-assembly, and compress the 1st and reverse brake return spring sub-assembly.
- SST: 09350-30020
  1. 09350-07050
Using SST, install the snap ring to the automatic transmission case sub-assembly.
- SST: 09350-30020
  1. 09350-07070
NOTE:
Do not expand the snap ring excessively.

INSTALL BRAKE APPLY TUBE

Install the brake apply tube with its protruding part fitting into the groove of the automatic transmission case sub-assembly as shown in the illustration.

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NOTE:

Engage the 1st and reverse brake piston claw with the protrusion of the brake apply tube.

INSTALL REAR PLANETARY GEAR ASSEMBLY

Install the thrust needle roller bearing to the automatic transmission case sub-assembly.

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BEARING DIAMETER

Item	Inside	Outside
Thrust needle roller bearing	40.6 mm (1.598 in.)	58.0 mm (2.284 in.)

Install the thrust needle roller bearing to the rear planetary gear assembly.

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*1	Thrust Bearing Race
*2	Thrust Needle Roller Bearing
*3	No. 9 Thrust Bearing Race

BEARING AND RACE DIAMETER

Item	Inside	Outside
Thrust needle roller bearing	20.8 mm (0.819 in.)	38.5 mm (1.516 in.)
Thrust bearing race	19.0 mm (0.748 in.)	35.0 mm (1.378 in.)
No. 9 thrust bearing race	43.3 mm (1.705 in.)	56.7 mm (2.232 in.)

Coat the No. 9 thrust bearing race and the thrust bearing race with petroleum jelly, and install them onto the rear planetary gear assembly.

Install the rear planetary gear assembly to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSPECT PACK CLEARANCE OF NO. 4 BRAKE
See step 3

INSTALL NO. 4 BRAKE DISC

Install the 2 No. 4 brake flanges, 5 No. 4 brake discs and the 4 No. 4 brake plates to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 4 Brake Flange
*2	No. 4 Brake Disc
*3	No. 4 Brake Plate

Installation order

*1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *1

NOTE:

Make sure that the No. 4 brake discs, No. 4 brake plates and No. 4 brake flanges are installed in the correct order.

INSTALL BRAKE PLATE STOPPER SPRING

Install the brake plate stopper spring to the automatic transmission case sub-assembly.

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INSTALL REAR PLANETARY RING GEAR FLANGE SUB-ASSEMBLY

Using a screwdriver, install the rear planetary ring gear flange sub-assembly to the rear planetary ring gear with the snap ring.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Protective Tape

NOTE:

Be careful not to damage the rear planetary ring gear.

HINT:

Tape the screwdriver tip before use.

INSTALL REAR PLANETARY RING GEAR

Install the No. 8 thrust bearing race, thrust needle roller bearing, No. 7 thrust bearing race and rear planetary ring gear to the intermediate shaft.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Rear Planetary Ring Gear
*2	No. 7 Thrust Bearing Race
*3	Thrust Needle Roller Bearing
*4	No. 8 Thrust Bearing Race

BEARING AND RACE DIAMETER

Item	Inside	Outside
No. 7 thrust bearing race	29.6 mm (1.165 in.)	44.9 mm (1.768 in.)
Thrust needle roller bearing	27.8 mm (1.095 in.).	43.8 mm (1.726 in.)
No. 8 thrust bearing race	27.8 mm (1.095 in.)	43.7 mm (1.721 in.)

INSTALL NO. 3 ONE-WAY CLUTCH ASSEMBLY

Install the No. 3 one-way clutch assembly and one-way clutch inner race to the intermediate shaft.

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*1	No. 3 One-way Clutch Assembly
*2	One-way Clutch Inner Race

INSTALL INTERMEDIATE SHAFT

Install the intermediate shaft together with the No. 3 one-way clutch assembly to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using SST, install the snap ring to the automatic transmission case sub-assembly.

SST: 09350-30020
1. 09350-07060

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL CENTER PLANETARY GEAR ASSEMBLY

Install the center planetary gear assembly and planetary sun gear to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Thrust Needle Roller Bearing
*2	No. 4 Thrust Bearing Race
*3	Center Planetary Gear Assembly
*4	Planetary Sun Gear

BEARING AND RACE DIAMETER

Item	Inside	Outside
Thrust needle roller bearing	58.5 mm (2.303 in.)	73.5 mm (2.894 in.)
No. 4 thrust bearing race	54.8 mm (2.157 in.)	71.2 mm (2.803 in.)

Coat the No. 4 thrust bearing race with petroleum jelly, and install it onto the center planetary gear assembly.
Install the thrust needle roller bearing to the center planetary gear assembly.

INSTALL NO. 2 BRAKE PISTON

Coat 2 new O-rings with ATF, and install them to the No. 2 brake piston.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

O-ring

Press the No. 2 brake piston into the No. 2 brake cylinder.
NOTE:
Be careful not to damage the O-rings.

INSTALL NO. 2 BRAKE CYLINDER

Install the No. 2 brake cylinder to the automatic transmission case sub-assembly.

HINT:

Install the No. 2 brake cylinder so that the projection protrudes from the upside of the automatic transmission case sub-assembly.

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Check that the oil pressure apply hole of the No. 2 brake cylinder aligns with the oil pressure apply hole of the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL NO. 2 BRAKE DISC

Install the No. 2 brake piston return spring sub-assembly to the automatic transmission case sub-assembly as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	Identification shape

NOTE:

Make sure that the identification shape of the No. 2 brake piston return spring sub-assembly faces the upper right side as shown in the illustration.

Install the 2 No. 2 brake flanges, 4 No. 2 brake discs and 3 No. 2 brake plates to the automatic transmission case sub-assembly.

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*1	No. 2 Brake Flange
*2	No. 2 Brake Disc
*3	No. 2 Brake Plate

Installation order

*1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *1

NOTE:

Make sure that the No. 2 brake discs, No. 2 brake plates and No. 2 brake flanges are installed in the correct order.

Using SST and a screwdriver, compress the No. 2 brake piston return spring sub-assembly and install the snap ring to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Protective Tape

SST: 09350-3002009380-60010
1. 09350-07020
2. 09381-06030
3. 09381-06050
4. 09381-06080
5. 09381-06090
6. 09381-06100
7. 09381-06110

NOTE:

Be careful not to damage the automatic transmission case sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSPECT NO. 2 BRAKE PISTON
See step 11

INSTALL NO. 1 BRAKE PISTON

Coat 2 new O-rings with ATF, and install them to the No. 1 brake piston.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

O-ring

Press the No. 1 brake piston into the No. 1 brake cylinder.
NOTE:
Be careful not to damage the O-rings.

INSTALL NO. 1 BRAKE CYLINDER

Install the No. 1 brake cylinder and brake piston return spring sub-assembly to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Brake Piston Return Spring Sub-assembly
*2	No. 1 Brake Cylinder

HINT:

Install the No. 1 brake cylinder so that the projection protrudes from the upside of the automatic transmission case sub-assembly.

Check that the oil pressure apply hole of the No. 1 brake cylinder aligns with the oil pressure apply hole of the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using SST and a screwdriver, compress the brake piston return spring sub-assembly and install the snap ring to the automatic transmission case sub-assembly.

SST: 09350-3002009351-40010
1. 09350-07020
2. 09351-04010
3. 09351-04020

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Protective Tape

NOTE:

Be careful not to damage the automatic transmission case sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSTALL CENTER PLANETARY RING GEAR

Install the front planetary ring gear flange sub-assembly to the center planetary ring gear.

Using a screwdriver, install the snap ring to the center planetary ring gear.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Protective Tape

NOTE:

Be careful not to damage the center planetary ring gear.

HINT:

Tape the screwdriver tip before use.

Install the center planetary ring gear to the front planetary ring gear.

Using a screwdriver, install the snap ring to the front planetary ring gear.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Protective Tape

NOTE:

Be careful not to damage the front planetary ring gear.

Install the snap ring to the front planetary ring gear so that both ends of the snap ring come to the center of a protrusion on the front planetary ring gear.

HINT:

Tape the screwdriver tip before use.

INSTALL FRONT PLANETARY RING GEAR

Install the front planetary ring gear to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL FRONT PLANETARY GEAR ASSEMBLY

Install the No. 2 planetary carrier thrust washer and front planetary flange thrust needle roller bearing to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Front Planetary Flange Rear Thrust Bearing Race
*2	Front Planetary Flange Thrust Needle Roller Bearing
*3	No. 2 Planetary Carrier Thrust Washer

BEARING AND RACE DIAMETER

Item	Inside	Outside
Front planetary flange thrust needle roller bearing	38.6 mm (1.520 in.)	53.1 mm (2.091 in.)
Front planetary flange rear thrust bearing race	34.9 mm (1.374 in.)	50.8 mm (1.999 in.)

Coat the front planetary flange rear thrust bearing race with petroleum jelly, and install it onto the front planetary ring gear.

Install the front planetary gear assembly and one-way clutch inner race sub-assembly to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	One-way Clutch Inner Race Sub-assembly
*2	Front Planetary Gear Assembly

INSPECT PISTON STROKE OF NO. 1 BRAKE PISTON
See step 15

INSTALL NO. 1 BRAKE DISC

Install the 3 No. 1 brake plates, 3 No. 1 brake discs and No. 1 brake flange to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 1 Brake Plate
*2	No. 1 Brake Disc
*3	No. 1 Brake Flange

Installation order

*1 - *2 - *1 - *2 - *1 - *2 - *3

NOTE:

Make sure that the No. 1 brake discs, No. 1 brake plates and No. 1 brake flange are installed in the correct order.

INSTALL ONE-WAY CLUTCH ASSEMBLY

Install the No. 1 planetary carrier thrust washer and one-way clutch assembly to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	One-way Clutch Assembly
*2	No. 1 Planetary Carrier Thrust Washer

INSTALL 2ND BRAKE PISTON

Coat 2 new O-rings with ATF, and install them to the 2nd brake piston.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

O-ring

Press the 2nd brake piston into the 2nd brake cylinder.
NOTE:
Be careful not to damage the O-rings.

Using a screwdriver, install the No. 3 brake piston return spring sub-assembly to the 2nd brake cylinder with the snap ring.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Snap Ring
*2	No. 3 Brake Piston Return Spring Sub-assembly
*3	2nd Brake Cylinder

NOTE:

Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.

Be careful not to damage the 2nd brake cylinder.

HINT:

Tape the screwdriver tip before use.

INSTALL 2ND BRAKE CYLINDER

Install the 2nd brake cylinder to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Check that the oil pressure apply hole of the 2nd brake cylinder aligns with the oil pressure apply hole of the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using SST, install the snap ring to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09350-30020
1. 09350-07060

INSTALL NO. 3 BRAKE DISC (2ND BRAKE DISC SET)

Install the 3 No. 3 brake plates, 3 No. 3 brake discs and No. 3 brake flange to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 3 Brake Plate
*2	No. 3 Brake Disc
*3	No. 3 Brake Flange

Installation order

*1 - *2 - *1 - *2 - *1 - *2 - *3

NOTE:

Make sure that the No. 3 brake discs, No. 3 brake plates and No. 3 brake flange are installed in the correct order.

Using a screwdriver, install the snap ring to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Protective Tape

NOTE:

Be careful not to damage the automatic transmission case sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSTALL DIRECT CLUTCH PISTON SUB-ASSEMBLY

Coat 2 new O-rings with ATF, and install them to the direct clutch piston sub-assembly.

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O-ring

Coat a new O-ring with ATF, and install it to the No. 2 clutch balancer.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

O-ring

Install the No. 2 clutch balancer and direct clutch return spring sub-assembly to the direct clutch piston sub-assembly.

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*1	Direct Clutch Piston Sub-assembly
*2	Direct Clutch Return Spring Sub-assembly
*3	No. 2 Clutch Balancer

Press the direct clutch piston sub-assembly into the reverse clutch drum sub-assembly by both hands.
NOTE:
Be careful not to damage the O-rings.

Place SST on the No. 2 clutch balancer, and compress the direct clutch return spring sub-assembly with a press.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09320-89010

NOTE:

Stop pressing when the spring sheet is lowered to the place 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

Using SST, install the snap ring to the reverse clutch drum sub-assembly.
- SST: 09350-30020
  1. 09350-07070
NOTE:
- Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.
- Do not expand the snap ring excessively.

Set the end gap of the snap ring in the No. 2 clutch balancer as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Stopper

INSTALL REVERSE CLUTCH PISTON SUB-ASSEMBLY

Coat a new O-ring with ATF, and install it to the reverse clutch drum sub-assembly.

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O-ring

Coat a new O-ring with ATF, and install it to the reverse clutch piston sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

O-ring

Press the reverse clutch drum sub-assembly into the reverse clutch piston sub-assembly with both hands.

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*1	Reverse Clutch Piston Sub-assembly
*2	Reverse Clutch Drum Sub-assembly

NOTE:

Be careful not to damage the O-rings.

INSTALL NO. 3 CLUTCH BALANCER

Coat a new O-ring with ATF, and install it to the reverse clutch piston sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

O-ring

Install the reverse clutch return spring sub-assembly and No. 3 clutch balancer to the reverse clutch piston sub-assembly.

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*1	No. 3 Clutch Balancer
*2	Reverse Clutch Return Spring Sub-assembly

NOTE:

Be careful not to damage the O-rings.

Place SST on the No. 3 clutch balancer, and compress the reverse clutch return spring sub-assembly with a press.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09387-00070

NOTE:

Stop pressing when the spring sheet is lowered to the place 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

Using SST, install the snap ring to the reverse clutch drum sub-assembly.
- SST: 09350-30020
  1. 09350-07070
NOTE:
- Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.
- Do not expand the snap ring excessively.

Set the end gap of the snap ring in the No. 3 clutch balancer as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Snap Ring
*a	Correct
*b	Incorrect

INSTALL DIRECT CLUTCH DISK (for NO. 2 CLUTCH)

Install the 5 direct clutch plates, 5 direct clutch discs and direct clutch flange to the reverse clutch drum sub-assembly.

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*1	Direct Clutch Plate
*2	Direct Clutch Disc
*3	Direct Clutch Flange

Installation order

*1 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *3

NOTE:

Make sure that the direct clutch discs, direct clutch plates and direct clutch flange are installed in the correct order.

Using a screwdriver, install the 2 snap rings to the reverse clutch drum sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Protective Tape

NOTE:

Be careful not to damage the reverse clutch drum sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSPECT PACK CLEARANCE OF NO. 2 CLUTCH
See step 25

INSTALL REVERSE CLUTCH FLANGE

Install the reverse clutch flange to the reverse clutch drum sub-assembly.

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INSTALL REVERSE CLUTCH REACTION SLEEVE

Install the 4 reverse clutch discs, 3 reverse clutch plates, reverse clutch flange, clutch cushion plate, and reverse clutch reaction sleeve to the reverse clutch drum sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Reverse Clutch Disc
*2	Reverse Clutch Plate
*3	Reverse Clutch Flange
*4	Clutch Cushion Plate
*5	Reverse Clutch Reaction Sleeve

Installation order

*1 - *2 - *1 - *2 - *1 - *2 - *1 - *3 - *4 - *5

NOTE:

Make sure that the reverse clutch discs, reverse clutch plates, reverse clutch flange, clutch cushion plate and reverse clutch reaction sleeve are installed in the correct order.

Using a screwdriver, install the snap ring to the reverse clutch piston sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Protective Tape

NOTE:

Be careful not to damage the reverse clutch piston sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSPECT PACK CLEARANCE OF NO. 3 CLUTCH
See step 26

REMOVE REVERSE CLUTCH REACTION SLEEVE

Using a screwdriver, remove the snap ring from the reverse clutch piston sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Protective Tape

NOTE:

Be careful not to damage the reverse clutch piston sub-assembly.

HINT:

Tape the screwdriver tip before use.

Remove the reverse clutch reaction sleeve, clutch cushion plate, reverse clutch flange, 4 reverse clutch discs and 3 reverse clutch plates from the reverse clutch drum sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL FORWARD CLUTCH PISTON SUB-ASSEMBLY

Install the coast clutch piston to the forward clutch piston sub-assembly.

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*1	Coast Clutch Piston
*2	Forward Clutch Piston Sub-assembly

Coat a new O-ring with ATF, and install it to the input shaft sub-assembly.

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O-ring

Install the forward clutch piston sub-assembly to the input shaft sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

NOTE:

Be careful not to damage the O-rings.

INSTALL NO. 1 CLUTCH BALANCER

Coat a new D-ring with ATF, and install it to the No. 1 clutch balancer.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

D-ring

Install the forward clutch return spring sub-assembly and No. 1 clutch balancer to the input shaft sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 1 Clutch Balancer
*2	Forward Clutch Return Spring Sub-assembly

NOTE:

Be careful not to damage the D-ring.

Place SST on the No. 1 clutch balancer, and compress the forward clutch return spring sub-assembly with a press.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

SST: 09387-00110

NOTE:

Stop pressing when the spring sheet is lowered to the place 1 to 2 mm (0.0394 to 0.0787 in.) from the snap ring groove to prevent the spring sheet from being deformed.

Using SST, Install the snap ring to the input shaft sub-assembly.
- SST: 09350-30020
  1. 09350-07070
NOTE:
- Be sure that the end gap of the snap ring is not aligned with the spring retainer claw.
- Do not expand the snap ring excessively.

Set the end gap of the snap ring in the No. 1 clutch balancer as shown in the illustration.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Snap Ring
*2	Correct
*3	Incorrect

INSTALL COAST CLUTCH DISC (for NO. 4 CLUTCH)

Install the 4 coast clutch plates, 4 coast clutch discs and coast clutch flange to the forward clutch piston sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Coast Clutch Plate
*2	Coast Clutch Disc
*3	Coast Clutch Flange

Installation order

*1 - *2 - *1 - *2 - *1 - *2 - *1 - *2 - *3

NOTE:

Make sure that the coast clutch discs, coast clutch plates and coast clutch flange are installed in the correct order.

Using a screwdriver, install the snap ring to the forward clutch piston sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Protective Tape

NOTE:

Be careful not to damage the forward clutch piston sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSPECT PACK CLEARANCE OF NO. 4 CLUTCH
See step 31

INSTALL FORWARD CLUTCH DISC (for NO. 1 CLUTCH)

Install the clutch cushion plate, 4 forward clutch plates, 4 forward clutch discs and forward clutch flange to the input shaft sub-assembly.

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*1	Clutch Cushion Plate
*2	Forward Clutch Plate
*3	Forward1 Clutch Disc
*4	Forward Clutch Flange

Installation order

*1 - *2 - *3 - *2 - *3 - *2 - *3 - *2 - *3 - *4

NOTE:

Make sure that the forward clutch discs, forward clutch plates, forward clutch flange and clutch cushion plate are installed in the correct order.

Using a screwdriver, install the snap ring to the input shaft sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Protective Tape

NOTE:

Be careful not to damage the input shaft sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSPECT PACK CLEARANCE OF NO. 1 CLUTCH
See step 29

INSTALL CLUTCH DRUM OIL SEAL RING

Coat 4 new clutch drum oil seal rings with ATF.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Squeeze the ends of the 4 clutch drum oil seal rings together, and install them to the input shaft groove.
NOTE:
Do not squeeze the oil seal rings excessively.

HINT:

After installing the clutch drum oil seal rings, check that they rotate smoothly.

INSTALL INPUT SHAFT SUB-ASSEMBLY

Install the input shaft sub-assembly to the reverse clutch drum sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Install the input shaft rear thrust bearing race and thrust needle roller bearing to the input shaft sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Thrust Needle Roller Bearing
*2	Input Shaft Rear Thrust Bearing Race

BEARING AND RACE DIAMETER

Item	Inside	Outside
Thrust needle roller bearing	20.0 mm (0.787 in.)	41.0 mm (1.614 in.)
Input shaft rear thrust bearing race	20.0 mm (0.787 in.)	35.6 mm (1.402 in.)

INSTALL NO. 4 ONE-WAY CLUTCH ASSEMBLY

Install the No. 2 clutch hub thrust washer and No. 4 one-way clutch assembly to the coast clutch hub sub-assembly.

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*1	Coast Clutch Hub Sub-assembly
*2	No. 2 Clutch Hub Thrust Washer
*3	No. 4 One-way Clutch Assembly

INSTALL COAST CLUTCH HUB SUB-ASSEMBLY

Install the coast clutch hub sub-assembly to the reverse clutch drum sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL FORWARD CLUTCH HUB SUB-ASSEMBLY

Install the 2 thrust needle roller bearings and No. 2 thrust bearing race to the forward clutch hub sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Thrust Needle Roller Bearing A
*2	Thrust Needle Roller Bearing B
*3	No. 2 Thrust Bearing Race

BEARING AND RACE DIAMETER

Item	Inside	Outside
Thrust needle roller bearing A	42.5 mm (1.673 in.)	61.2 mm (2.409 in.)
Thrust needle roller bearing B	33.3 mm (1.311 in.)	51.2 mm (2.016 in.)
No. 2 thrust bearing race	31.0 mm (1.220 in.)	48.0 mm (1.890 in.)

Install the No. 3 clutch hub thrust washer and the forward clutch hub sub-assembly to the reverse clutch drum sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Forward Clutch Hub Sub-Assembly
*2	No. 3 Clutch Hub Thrust Washer

INSTALL REVERSE CLUTCH DISC (for NO. 3 CLUTCH)

Install the 4 reverse clutch discs, 3 reverse clutch plates, reverse clutch flange and clutch cushion plate to the reverse clutch hub sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Reverse Clutch Disc
*2	Reverse Clutch Plate
*3	Reverse Clutch Flange
*4	Clutch Cushion Plate

Installation order

*1 - *2 - *1 - *2 - *1 - *2 - *1 - *3 - *4

NOTE:

Make sure that the reverse clutch discs, reverse clutch plates, reverse clutch flange and clutch cushion plate are installed in the correct order.

INSTALL REVERSE CLUTCH REACTION SLEEVE

Install the reverse clutch reaction sleeve to the reverse clutch hub sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL REVERSE CLUTCH HUB SUB-ASSEMBLY

Install the reverse clutch hub sub-assembly to the reverse clutch drum sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Using a screwdriver, install the snap ring to the reverse clutch piston sub-assembly.

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*1	Protective Tape

NOTE:

Be careful not to damage the reverse clutch piston sub-assembly.

HINT:

Tape the screwdriver tip before use.

INSTALL NO. 2 ONE-WAY CLUTCH ASSEMBLY

Install the input shaft clutch drum thrust washer and No. 2 one-way clutch assembly to the clutch drum and input shaft assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 2 One-way Clutch Assembly
*2	Input Shaft Clutch Drum Thrust Washer

INSTALL CLUTCH DRUM AND INPUT SHAFT ASSEMBLY

Install the input shaft front thrust needle roller bearing and thrust needle roller bearing to the clutch drum and input shaft assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Thrust Needle Roller Bearing
*2	Input Shaft Front Thrust Bearing Race
*3	Input Shaft Front Thrust Needle Roller Bearing
*4	Clutch Drum Thrust Washer

BEARING AND RACE DIAMETER

Item	Inside	Outside
Thrust needle roller bearing	71.9 mm (2.831 in.)	85.6 mm (3.370 in.)
Input shaft front thrust bearing race	37.0 mm (1.457 in.)	51.2 mm (2.016 in.)
Input shaft front thrust needle roller bearing	33.5 mm (1.319 in.)	48.0 mm (1.890 in.)

Coat the input shaft front thrust bearing race and clutch drum thrust washer with petroleum jelly, and install them onto the clutch drum and input shaft assembly.

Install the clutch drum and input shaft assembly to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL OIL PUMP ASSEMBLY

Install the No. 1 thrust bearing race to the oil pump assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	No. 1 Thrust Bearing Race
*2	Oil Pump Assembly
*3	O-ring

RACE DIAMETER

Item	Inside	Outside
No. 1 thrust bearing race	74.2 mm (2.921 in.)	87.7 mm (3.453 in.)

Coat a new O-ring with ATF, and install it to the oil pump assembly.
Place the oil pump assembly through the input shaft, and align the bolt holes of the oil pump assembly with the automatic transmission case sub-assembly.
NOTE:
Be careful not to damage the O-ring.
Hold the input shaft, and lightly press the oil pump assembly to slide the clutch drum oil seal rings into the clutch drum and input shaft assembly.

Install the 9 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 21.1 N.m (215 kgf/cm, 16 ft.lbf)

INSPECT INDIVIDUAL PISTON OPERATION
See step 20

INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL

Coat the lips of the manual valve lever shaft oil seals with MP grease.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*a	RH Side
*b	LH Side

Using SST and a hammer, drive in 2 new manual valve lever shaft oil seals to the automatic transmission case sub-assembly.
- SST: 09350-30020
  1. 09350-07110
Drive in depth

-0.3 to 0.3 mm (-0.0118 to 0.0118 in.)

INSTALL MANUAL VALVE LEVER SUB-ASSEMBLY

Install a new spacer to the manual valve lever sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Spacer
*2	Manual Valve Lever Sub-assembly

Pass the manual valve lever shaft through the automatic transmission case sub-assembly and manual valve lever sub-assembly to install it.

Using a hammer, drive in a new spring pin to the manual valve lever sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Align the manual valve lever sub-assembly indentation with the spacer hole, and stake them together with a punch.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Make sure that the manual valve lever shaft rotates smoothly.

INSTALL PARKING LOCK PAWL SHAFT

Install a new E-ring to the parking lock pawl shaft.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Parking Lock Pawl
*2	E-ring
*3	Parking Lock Pawl Shaft
*4	Torsion Spring

Install the parking lock pawl, parking lock pawl shaft and torsion spring to the automatic transmission case sub-assembly.

INSTALL PARKING LOCK ROD SUB-ASSEMBLY

Install the parking lock rod sub-assembly to the manual valve lever sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

INSTALL PARKING LOCK PAWL BRACKET

Install the parking lock pawl bracket to the automatic transmission case sub-assembly with the 3 bolts.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

Torque: 7.4 N.m (75 kgf/cm, 65 in.lbf)

Move the manual valve lever sub-assembly to the P position, and confirm that the rear planetary gear is correctly locked by the parking lock pawl.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	Rear Planetary Gear
*2	Manual Valve Lever Sub-assembly
*3	Parking Lock Pawl

INSTALL B-1 ACCUMULATOR VALVE

Install the spring and B-1 accumulator valve to the automatic transmission case sub-assembly.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

B-1 ACCUMULATOR SPRING

Free Length	Outer Diameter	Color
46.36 mm (1.825 in.)	17.1 mm (0.673 in.)	Natural

INSTALL C-3 ACCUMULATOR PISTON

Using a screwdriver, install the spring sub-assembly to the C-3 accumulator piston with the snap ring.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

C-3 ACCUMULATOR SPRING SUB-ASSEMBLY

Free Length	Coil Outer Diameter	Color
23.0 mm (0.906 in.)	14.0 mm (0.551 in.)	Pink

NOTE:

Be careful not to damage the C-3 accumulator piston.

HINT:

Tape the screwdriver tip before use.

Coat 2 new O-rings with ATF, and install them to the C-3 accumulator piston.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

*1	O-ring
*2	Inner Spring
*3	Outer Spring

Install the 2 springs and C-3 accumulator piston to the automatic transmission case sub-assembly.

C-3 ACCUMULATOR SPRING

Spring	Free Length	Outer Diameter	Color
Inner	44.0 mm (1.732 in.)	14 mm (0.551 in.)	Yellow
Outer	76.65 mm (3.018 in.)	20.1 mm (0.791 in.)	White

INSTALL B-3 ACCUMULATOR PISTON

Using a screwdriver, install the spring sub-assembly to the B-3 accumulator piston with the snap ring.

Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

B-3 ACCUMULATOR SPRING SUB-ASSEMBLY

Free Length	Coil Outer Diameter	Color
30.0 mm (1.181 in.)	16.2 mm (0.638 in.)	White

NOTE:

Be careful not to damage the B-3 accumulator piston.

HINT:

Tape the screwdriver tip before use.

Coat 2 new O-rings with ATF, and install them to the B-3 accumulator piston.

*1	O-ring
*2	Spring

Install the spring and B-3 accumulator piston to the automatic transmission case sub-assembly.

B-3 ACCUMULATOR SPRING

Free Length	Outer Diameter	Color
64.5 mm (2.539 in.)	19.5 mm (0.768 in.)	Orange

INSTALL C-2 ACCUMULATOR PISTON

Using a screwdriver, install the spring sub-assembly to the C-2 accumulator piston with the snap ring.

C-2 ACCUMULATOR SPRING SUB-ASSEMBLY

Free Length	Free Length	Color
18.5 mm (0.728 in.)	14.0 mm (0.551 in.)	Green

NOTE:

Be careful not to damage the C-2 accumulator piston.

HINT:

Tape the screwdriver tip before use.

Coat 2 new O-rings with ATF, and install them to the C-2 accumulator piston.

*1	O-ring
*2	Spring

Install the spring and C-2 accumulator piston to the automatic transmission case sub-assembly.

C-2 ACCUMULATOR SPRING

Free Length	Outer Diameter	Color
65.07 mm (2.562 in.)	16.2 mm (0.638 in.)	Pink

INSTALL CHECK BALL BODY

Install the check ball body the compression spring to the automatic transmission case sub-assembly.

*1	Check Ball Body
*2	Compression Spring

INSTALL BRAKE DRUM GASKET

Install 3 new brake drum gaskets to the automatic transmission case sub-assembly.

INSTALL TRANSMISSION CASE GASKET

Install 3 new transmission case gaskets to the automatic transmission case sub-assembly.

INSTALL TRANSMISSION VALVE BODY ASSEMBLY

Connect the manual valve connecting rod sub-assembly to the manual valve lever sub-assembly.

*1	Manual Valve Connecting Rod Sub-assembly
*2	Manual Valve Lever Sub-assembly

Install the transmission valve body assembly to the automatic transmission case sub-assembly with the 19 bolts.

Torque: 11 N.m (112 kgf/cm, 8 ft.lbf)

HINT:

Each bolt length is indicated below.

Bolt	Bolt length
A	25 mm (0.984 in.)
B	36 mm (1.417 in.)
C	45 mm (1.772 in.)
D	50 mm (1.969 in.)

Install the detent spring and detent spring cover to the transmission valve body assembly with the bolt.

*1	Detent Spring Cover
*2	Detent Spring

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)

INSTALL TRANSMISSION WIRE

Coat a new O-ring with ATF, and install it to the ATF temperature Sensor.

*1	O-ring
*2	ATF Temperature Sensor

Coat a new O-ring with ATF, and install it to the transmission wire.

O-ring

Install the transmission wire to the automatic transmission case sub-assembly with the bolt.

Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf)

Connect the 9 solenoid valve connectors.

Install the ATF temperature sensor and temperature sensor clamp to the transmission valve body assembly with the bolt.

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)

Install the 2 valve body wire harness clamps to the transmission valve body assembly with the 2 bolts.

for Bolt A

Torque: 6.4 N.m (65 kgf/cm, 57 in.lbf)

for Bolt B

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)

INSTALL VALVE BODY OIL STRAINER ASSEMBLY

Coat a new O-ring with ATF, and install it to the valve body oil strainer assembly.

O-ring

Install the valve body oil strainer assembly to the transmission valve body assembly with the 4 bolts.

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)

INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY

Install the 3 transmission oil cleaner magnets to the automatic transmission oil pan sub-assembly.

*1	Transmission Oil Cleaner Magnet

Install a new automatic transmission oil pan gasket and automatic transmission oil pan sub-assembly to the automatic transmission case sub-assembly with the 20 bolts.

Torque: 7.0 N.m (71 kgf/cm, 62 in.lbf)

Install the drain plug and a new gasket to the automatic transmission oil pan sub-assembly.
Torque: 20 N.m (204 kgf/cm, 15 ft.lbf)
Using a socket hexagon wrench 5 mm, install the overflow plug and a new gasket to the automatic transmission oil pan sub-assembly.
Torque: 20 N.m (204 kgf/cm, 15 ft.lbf)

INSTALL OUTPUT SHAFT THRUST BEARING

Install the output shaft thrust bearing race, output shaft thrust bearing and rear output shaft thrust bearing race to the output shaft of the rear planetary gear assembly.

*1	Output Shaft Thrust Bearing Race
*2	Output Shaft Thrust Bearing
*3	Rear Output Shaft Thrust Bearing Race.

BEARING AND RACE DIAMETER

Item	Inside	Outside
Output shaft thrust bearing race	37.0 mm (1.457 in.)	51.2 mm (2.016 in.)
Output shaft thrust bearing	36.1 mm (1.421 in.)	52.5 mm (2.067 in.)
Rear output shaft thrust bearing race	36.1 mm (1.421 in.)	51.0 mm (2.007 in.)

Using a snap ring expander, install the snap ring to the output shaft of the rear planetary gear assembly.

Using a feeler gauge, measure the clearance between the snap ring and rear output shaft thrust bearing race.

Standard clearance

0.02 to 0.12 mm (0.000787 to 0.00472 in.)

If the clearance is outside the standard range, select another rear output shaft thrust bearing race that brings the clearance within the standard range.

HINT:

There are 12 different thicknesses for the rear output shaft thrust bearing race.

RACE THICKNESS

Part No.	Mark	Thickness
35789-35060	Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002	3.80 mm (0.150 in.)
35789-50070	Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002	3.85 mm (0.152 in.)
35789-35070	Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002	3.90 mm (0.154 in.)
35789-50080	Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002	3.95 mm (0.156 in.)
35789-35080	Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002	4.00 mm (0.157 in.)
35789-50090	Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002	4.05 mm (0.159 in.)
35789-35090	Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002	4.10 mm (0.161 in.)
35789-50100	Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002	4.15 mm (0.163 in.)
35789-35100	Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002	4.20 mm (0.165 in.)
35789-50110	Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002	4.25 mm (0.167 in.)
35789-50120	Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002	4.30 mm (0.169 in.)
35789-50130	Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002	4.35 mm (0.171 in.)

INSTALL AUTOMATIC TRANSMISSION EXTENSION HOUSING OIL SEAL

Using SST and a hammer, drive in a new automatic transmission extension housing oil seal to the extension housing sub-assembly.

SST: 09325-40010

Drive in depth

5.4 to 5.8 mm (0.213 to 0.228 in.)

Coat the lip of the automatic transmission extension housing oil seal with MP grease.

INSTALL EXTENSION HOUSING DUST DEFLECTOR

Using SST and a press, install a new extension housing dust deflector to the extension housing sub-assembly.

SST: 09950-60020
1. 09951-01030

INSTALL TRANSMISSION CASE ADAPTER RADIAL BALL BEARING

Install the transmission case adapter radial ball bearing to the extension housing sub-assembly.

Using snap ring pliers, install the snap ring to the extension housing sub-assembly.

INSTALL EXTENSION HOUSING SUB-ASSEMBLY

Clean and degrease the threads of the 6 bolts and the 6 bolt holes and the contact surfaces of the case and the housing with non-residue solvent.

Apply seal packing to the extension housing sub-assembly as shown in the illustration.

*a	Seal Packing (Seal Diameter: 1.2 mm (0.0472 in.))

Seal packing

Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

NOTE:

Assemble the extension housing sub-assembly within 10 minutes after the seal packing application.

Apply adhesive to 2 or 3 threads on the end of the 6 bolts.

Adhesive

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

NOTE:

Install the 6 bolts within 3 minutes of applying adhesive.

Install the extension housing sub-assembly to the automatic transmission case sub-assembly with the 6 bolts.

Torque: 33.9 N.m (346 kgf/cm, 25 ft.lbf)

HINT:

Each bolt length is indicated below.

Torque

Bolt A

35 mm (1.378 in.)

Bolt B

45 mm (1.772 in.)

INSTALL AUTOMATIC TRANSMISSION HOUSING

Clean and degrease the threads of the 10 bolts and 10 bolt holes with non-residue solvent.

Install the automatic transmission housing to the automatic transmission case sub-assembly with the 6 bolts.

Torque: 33.9 N.m (346 kgf/cm, 25 ft.lbf)

Apply adhesive to 2 or 3 threads on the end of the 4 bolts.

Adhesive

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

NOTE:

Install the 4 bolts within 3 minutes of applying adhesive.

Install the automatic transmission housing to the automatic transmission case sub-assembly with the 4 bolts.

Bolt A (M10 bolt)

Torque: 33.9 N.m (346 kgf/cm, 25 ft.lbf)

Bolt B (M12 bolt)

Torque: 56.8 N.m (579 kgf/cm, 42 ft.lbf)

INSTALL AUTOMATIC TRANSMISSION CASE PLUG

Coat a new O-ring with ATF, and install it to the automatic transmission case plug.

Using "TORX" socket wrench T55, install the automatic transmission case plug to the automatic transmission case sub-assembly.
Torque: 39.2 N.m (400 kgf/cm, 29 ft.lbf)

Coat 5 new O-rings with ATF, and install them to the 5 automatic transmission case plugs.

Install the 5 automatic transmission case plugs to the automatic transmission case sub-assembly.
Torque: 7.4 N.m (75 kgf/cm, 65 in.lbf)

INSTALL AUTOMATIC TRANSMISSION BREATHER TUBE

Install the automatic transmission breather tube to the automatic transmission case sub-assembly with the 2 bolts.

Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf)

INSTALL TRANSMISSION REVOLUTION SENSOR

Coat 2 new O-rings with ATF, and install them to the 2 transmission revolution sensors.

Install the 2 transmission revolution sensors to the automatic transmission case sub-assembly with the 2 bolts.
Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf)

INSTALL WIRE HARNESS CLAMP BRACKET

Install the wire harness clamp bracket to the automatic transmission case sub-assembly with the bolt.

Torque: 10 N.m (102 kgf/cm, 7 ft.lbf)

INSTALL TRANSMISSION OIL COOLER

Coat 2 new O-rings with ATF, and install them to the transmission oil cooler.

O-ring

Install the transmission oil cooler to the automatic transmission case sub-assembly with the 3 bolts.

Torque: 21 N.m (214 kgf/cm, 15 ft.lbf)

INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY

Clean and degrease the threads of the bolt and bolt hole with non-residue solvent.

Apply adhesive to 2 or 3 threads on the end of the bolt.

Adhesive

Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

NOTE:

Install the bolt within 3 minutes of applying adhesive.

Install the park/neutral position switch assembly to the automatic transmission case sub-assembly, and temporarily tighten the bolt.

Install the new lock washer and nut to the park/ neutral position switch assembly.
Torque: 6.9 N.m (70 kgf/cm, 61 in.lbf)

Temporarily install the transmission control shaft lever RH to the manual valve lever shaft.

Turn the transmission control shaft lever RH counterclockwise until it stops, and turn it clockwise 2 notches to set it to the N position.
Remove the transmission control shaft lever RH from the manual valve lever shaft.

Align the neutral basic line with the groove as shown in the illustration, and tighten the bolt.

*a	Neutral Basic Line
*b	Groove

Torque: 12.8 N.m (131 kgf/cm, 9 ft.lbf)

Using a screwdriver, bend the tabs of the lock washer.

INSTALL TRANSMISSION CONTROL SHAFT LEVER RH

Install the transmission control shaft lever RH to the manual valve lever shaft with the spring washer and nut.

Torque: 15.7 N.m (160 kgf/cm, 12 ft.lbf)

INSTALL REFILL PLUG
1. Coat a new O-ring with ATF, and install it to the refill plug.
2. Install the refill plug to the automatic transmission case sub-assembly.
  Torque: 39.2 N.m (400 kgf/cm, 29 ft.lbf)

INSTALL TRANSMISSION CASE COVER (w/ Case Cover)

Install the transmission case cover to the automatic transmission case sub-assembly with the 2 bolts.

Torque: 5.4 N.m (55 kgf/cm, 48 in.lbf)