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Installation [08/2013 - ]

WARNING: This page is about a different car, the 2015 Lexus IS 350C and 2014 Lexus IS 350C. However, it is still accessible from the selected car via links, so may be relevant.
  1. INSTALL INTAKE MANIFOLD 
    1. Install 2 new gaskets and the intake manifold with the 4 bolts and 4 nuts.
      Fig 1: Identifying Intake Manifold Bolts & Nuts
      GTY262487Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

  2. INSTALL FUEL DELIVERY PIPE SUB-ASSEMBLY  . Refer to INSTALLATION [08/2013 - ] - Step 2
  3. INSTALL INTAKE AIR SURGE TANK ASSEMBLY 
    NOTE:

    Do not apply oil to the bolts as listed below:

    Tightening Parts
    Intake air surge tank assembly and Intake manifold
    Surge tank stay and Intake air surge tank assembly
    1. Install a new gasket to the intake air surge tank assembly.
    2. Install the intake air surge tank assembly with the 2 nuts.
      Fig 2: Identifying Intake Air Surge Tank Assembly Nuts & Bolts
      GTY262433Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      TEXT IN ILLUSTRATION

      *1 Bolt
      *2 Nut

      Torque: 16 N*m (163 kgf*cm, 12 ft.*lbf) 

    3. Using a 5 mm hexagon socket wrench, install the 6 bolts.

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

    4. Install the surge tank stay with the bolt.
      Fig 3: Identifying Surge Tank Stay Bolt
      GTY146055Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf) 

    5. Install the water hose joint with the bolt.
      Fig 4: Identifying Water Hose Joint Bolt
      GTY145980Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

    6. Connect the 4 wire harness clamps.
      Fig 5: Identifying Wire Harness Clamps
      GTY263099Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    7. Connect the ventilation hose, union to check valve hose and water by-pass hose.
      Fig 6: Identifying Ventilation Hose, Union To Check Valve Hose And Water By-Pass Hose
      GTY104888Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    8. Install the No. 1 vacuum switching valve assembly with the bolt.
      Fig 7: Identifying Fuel Vapor Feed Hoses, Connector & No. 1 Vacuum Switching Valve Bolt
      GTY278869Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 18 N*m (184 kgf*cm, 13 ft.*lbf) 

    9. Connect the 2 fuel vapor feed hoses and connector.
  4. INSTALL THROTTLE BODY  . Refer to INSTALLATION [08/2013 - ] - Step 1
  5. INSTALL AIR CLEANER CAP WITH AIR CLEANER HOSE  . Refer to INSTALLATION [08/2013 - ] - Step 2
  6. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL 
    NOTE:

    When disconnecting the cable, some systems need to be initialized after the cable is reconnected. Refer to INITIALIZATION [08/2013 - ] .

  7. ADD ENGINE COOLANT  . Refer to REPLACEMENT [08/2013 - ] - Step 6
  8. INSPECT FOR COOLANT LEAK  . Refer to ON-VEHICLE INSPECTION [08/2013 - ] - Step 1
  9. INSPECT FOR FUEL LEAK  . Refer to ON-VEHICLE INSPECTION [08/2013 - ] - Step 1
  10. INSTALL V-BANK COVER SUB-ASSEMBLY  . Refer to INSTALLATION [08/2013 - ] - Step 79
  11. INSTALL COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY 
    1. Install the cowl top ventilator lover sub-assembly. Refer to INSTALLATION [08/2013 - ] .