Installation [09/2014 - ]: Procedure
- INSTALL TRANSFER CONTROL SOLENOID ASSEMBLY
- Install the transfer control solenoid assembly and solenoid lock plate to the transfer control valve body assembly with the bolt.
*1 Transfer Control Solenoid Assembly *2 Solenoid Lock Plate *a Cutout Torque: 6.4 N.m (65 kgf/cm, 57 in.lbf)
HINT:
Install the solenoid lock plate into the cutout of the transfer control solenoid assembly.
- Install the transfer control solenoid assembly and solenoid lock plate to the transfer control valve body assembly with the bolt.
- INSTALL TRANSFER CONTROL VALVE BODY ASSEMBLY
- Connect the transfer control solenoid assembly connector and install the transfer control valve body assembly to the transfer case sub-assembly with the 4 bolts.
Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf)
- Connect the transfer control solenoid assembly connector and install the transfer control valve body assembly to the transfer case sub-assembly with the 4 bolts.
- INSTALL TRANSFER OIL PAN SUB-ASSEMBLY
- Install the transfer oil cleaner magnet to the transfer oil pan sub-assembly.
*1 Transfer Oil Cleaner Magnet - Clean the threads of the bolts and the transfer oil pan sub-assembly with non-residue solvent.
- Apply seal packing to the transfer oil pan sub-assembly as shown in the illustration.
*a Seal Packing *b Seal Width 3.0 to 3.5 mm (0.118 to 0.138 in.) Seal Packing
Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent
NOTE:Install the parts within 5 minutes of applying seal packing. Otherwise, the seal packing must be removed and reapplied.
- Install and uniformly tighten the 9 bolts in several steps.
Torque: 7.4 N.m (75 kgf/cm, 65 in.lbf)
- Install the transfer oil cleaner magnet to the transfer oil pan sub-assembly.
- INSTALL TRANSFER DYNAMIC DAMPER
- Install the transfer dynamic damper to the transfer case sub-assembly with the 2 bolts.
Torque: 52 N.m (530 kgf/cm, 38 ft.lbf)
- Install the transfer dynamic damper to the transfer case sub-assembly with the 2 bolts.
- INSTALL REAR ENGINE MOUNTING MEMBER
- Install the rear engine mounting member to the automatic transmission with transfer assembly with the 3 nuts.
Torque: 38 N.m (387 kgf/cm, 28 ft.lbf)
- Install the rear engine mounting member to the vehicle body with the 4 bolts.
Torque: 34.7 N.m (354 kgf/cm, 26 ft.lbf)
- Install the rear engine mounting member to the automatic transmission with transfer assembly with the 3 nuts.
- INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR
Refer to PROCEDURE - Step 4
- INSTALL FRONT EXHAUST PIPE ASSEMBLY
Refer to INSTALLATION [09/2014 - 11/2017] , or refer to INSTALLATION [11/2017 - ]
- ADD AUTOMATIC TRANSMISSION FLUID
Refer to ADJUSTMENT [09/2014 - 11/2017] , or refer to ADJUSTMENT [11/2017 - 09/2020] , or refer to ADJUSTMENT [09/2020 - ]
- INSPECT FOR EXHAUST GAS LEAK
Refer to PROCEDURE - Step 9 [09/2014 - 11/2017] , or refer to PROCEDURE - Step 9 [11/2017 - ]