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Fuel Pump Control Circuit [08/2014 - ]: Procedure

  1. PERFORM ACTIVE TEST USING TECHSTREAM (CONTROL THE FUEL PUMP / SPEED) 
    1. Connect the Techstream to the DLC3.
    2. Turn the power switch on (IG).
    3. Turn the Techstream on.
    4. Enter the following menus: Powertrain / Engine and ECT / Active Test / Control the Fuel Pump / Speed.
    5. Check whether the fuel pump operation sound occurs when performing the Active Test on the Techstream.

      OK

      Fuel pump operating sound occurs.

    Result:  OK

    OK 

    PROCEED TO NEXT SUSPECTED AREA SHOWN IN PROBLEM SYMPTOMS TABLE 

    (See article. Refer to PROBLEM SYMPTOMS TABLE [08/2014 - ] )

    Result:  NG

    NG 

    See step  2

  2. INSPECT NO. 2 INTEGRATION RELAY (C/OPN RELAY) 
    1. Inspect the No. 2 integration relay (C/OPN relay) (See article. Refer to INSPECTION [08/2014 - ] ).

    Result:  NG

    NG 

    REPLACE NO. 2 INTEGRATION RELAY (C/OPN RELAY) 

    (See article. Refer to REMOVAL [08/2014 - ] )

    Result:  OK

    OK 

    See step  3

  3. CHECK HARNESS AND CONNECTOR (NO. 2 INTEGRATION RELAY (C/OPN RELAY) - ECM) 
    1. Disconnect the ECM connector.
    2. Remove the No. 2 integration relay (C/OPN relay) from the engine room relay block and junction block assembly.
    3. Disconnect the No. 2 integration relay connector.
    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1B-7 - A60-8 (FC) Always Below 1 Ω

    Result:  NG

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result:  OK

    OK 

    See step  4

  4. CHECK HARNESS AND CONNECTOR (NO. 2 INTEGRATION RELAY (C/OPN RELAY - IG2 RELAY)) 
    1. Remove the No. 2 integration relay (C/OPN relay and IG2 relay) from the engine room relay block and junction block assembly.
    2. Disconnect the No. 2 integration relay connector.
    3. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1B-6 - 1A-4 Always Below 1 Ω

    Result:  NG

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result:  OK

    OK 

    See step  5

  5. CHECK HARNESS AND CONNECTOR (NO. 2 INTEGRATION RELAY (C/OPN RELAY) - FUEL PUMP) 
    1. Disconnect the fuel pump connector.
    2. Remove the No. 2 integration relay (C/OPN relay) from the engine room relay block and junction block assembly.
    3. Disconnect the No. 2 integration relay connector.
    4. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      1B-8 - P9-4 (B) Always Below 1 Ω

    Result:  NG

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result:  OK

    OK 

    See step  6

  6. CHECK HARNESS AND CONNECTOR (FUEL PUMP - BODY GROUND) 
    1. Disconnect the fuel pump connector.
    2. Measure the resistance according to the value(s) in the table below.

      Standard Resistance

      Tester Connection Condition Specified Condition
      P9-5 (E) - Body ground Always Below 1 Ω

    Result:  NG

    NG 

    REPAIR OR REPLACE HARNESS OR CONNECTOR 

    Result:  OK

    OK 

    See step  7

  7. INSPECT FUEL PUMP 
    1. Inspect the fuel pump (See article. Refer to INSPECTION [08/2014 - ] ).

      HINT: 

      Perform "Inspection After Repair" after replacing the fuel pump (See article. Refer to INITIALIZATION [08/2014 - ] ).

    Result:  NG

    NG 

    REPLACE FUEL PUMP 

    (See article. Refer to REMOVAL [08/2014 - 06/2016] Refer to REMOVAL [06/2016 - ] )

    Result:  OK

    OK 

    See step  8

  8. CHECK ECM POWER SOURCE CIRCUIT 
    1. Check the ECM power source circuit (See article. Refer to ECM Power Source Circuit [08/2014 - ] ).

    Result:  OK

    OK 

    REPLACE ECM 

    (See article. Refer to REMOVAL [08/2014 - ] )

    Result:  NG

    NG 

    REPAIR OR REPLACE ECM POWER SOURCE CIRCUIT