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Installation [08/2015 - ]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL TRANSFER CONTROL SOLENOID ASSEMBLY 
    1. Install the transfer control solenoid assembly and solenoid lock plate to the transfer control valve body assembly with the bolt.
      GTY459770Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transfer Control Solenoid Assembly
      *2 Solenoid Lock Plate
      *a Cutout

      Torque: 6.4 N.m (65 kgf/cm, 57 in.lbf) 

      HINT: 

      Install the solenoid lock plate into the cutout on the transfer control solenoid assembly.

  2. INSTALL TRANSFER CONTROL VALVE BODY ASSEMBLY 
    1. Connect the connector to the transfer control solenoid assembly.
    2. Install the transfer control valve body assembly with the 4 bolts.

      Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf) 

  3. INSTALL TRANSFER OIL PAN SUB-ASSEMBLY 
    1. Install the transfer oil cleaner magnet to the transfer oil pan sub-assembly.
      GTY466191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transfer Oil Cleaner Magnet
    2. Clean the threads of the bolts and the transfer oil pan sub-assembly with non-residue solvent.
    3. Apply seal packing 1281 to the transfer oil pan sub-assembly as shown in the illustration.
      GTY457688Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Seal Packing
      *a Seal Width 3.0 to 3.5 mm (0.12 to 0.14 in.)

      Seal packing

      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      NOTE:

      Reassemble the parts within 5 minutes of applying fresh FIPG material. Otherwise, the packing (FIPG) material must be removed and reapplied.

    4. Temporarily install the 9 bolts in several steps, and then tighten them to the specified torque.

      Torque: 7.4 N.m (75 kgf/cm, 65 in.lbf) 

  4. INSTALL TRANSFER DYNAMIC DAMPER 
    1. Install the transfer dynamic damper with the 2 bolts.

      Torque: 52 N.m (530 kgf/cm, 38 ft.lbf) 

  5. INSTALL ENGINE REAR MOUNTING MEMBER SUB-ASSEMBLY 
    1. Install the rear engine mounting member with the 4 bolts and 3 nuts.

      Bolt 

      Torque: 34.7 N.m (354 kgf/cm, 26 ft.lbf) 

      Nut 

      Torque: 38 N.m (387 kgf/cm, 28 ft.lbf) 

  6. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR 

    Refer to PROCEDURE - Step 4

  7. INSTALL FRONT EXHAUST PIPE ASSEMBLY 
  8. ADD AUTOMATIC TRANSMISSION FLUID 

    Refer to PROCEDURE - Step 6

  9. INSPECT FOR EXHAUST GAS LEAK