Installation [09/2015 - ]: Procedure

1. Set an engine lift and wooden blocks or equivalent against the rear engine mounting member and support the automatic transmission assembly.
   NOTE:

   Do not set the wooden blocks or equivalent against the oil pan of the transmission.

2. Remove the 4 bolts and disconnect the rear engine mounting member.
3. Slowly tilt the automatic transmission assembly away from the vehicle.
   NOTE:

   Be careful of the exhaust manifold and wire harnesses when tilting the transmission.

4. Using a jack and wooden blocks or equivalent, raise the transfer assembly so that it is level with the automatic transmission assembly, align the knock pins with the knock pin holes and install the transfer.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   NOTE:

   • Be careful not to damage the oil seal.
   • Be careful not to drop the transfer assembly.
   • Be sure to perform this procedure with several people as the transfer assembly is very heavy.
5. Install the 10 bolts.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 23 N*m (229 kgf*cm, 17 ft.*lbf) 

6. Connect the rear engine mounting member with the 4 bolts.

   Torque: 35 N*m (354 kgf*cm, 26 ft.*lbf) 

7. Support the transfer assembly with a jack and wooden blocks or equivalent.
   NOTE:

   Do not set the wooden blocks or equivalent against the oil pan of the transmission.

8. Remove the 4 bolts, 5 nuts, No. 3 rear engine mounting insulator and rear engine mounting member.
9. Install the bolt.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Torque: 23 N*m (229 kgf*cm, 17 ft.*lbf) 

10. Completely remove any oil or the like and clean the constant velocity universal joint washers and the contact surfaces of the front propeller shaft assembly, transfer and front differential.
11. Install the front propeller shaft assembly to each companion flange.
12. Align the matchmarks on the transfer companion flange and front propeller shaft assembly, and then temporarily install the front propeller shaft assembly and 2 universal joint washers to the transfer companion flange with 6 new bolts.

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    TEXT IN ILLUSTRATION
    
    

    *1

    Matchmark

13. Align the matchmarks on the front differential companion flange and front propeller shaft assembly, and then temporarily install the front propeller shaft assembly and 2 universal joint washers to the front differential companion flange with 6 new bolts.

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    TEXT IN ILLUSTRATION
    
    

    *1

    Matchmark

14. Using a screwdriver with a round shaft, hold the transfer companion flange to prevent the front propeller shaft assembly from turning.
15. Using a 6 mm hexagon socket wrench, tighten the 6 bolts on the transfer side.

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    TEXT IN ILLUSTRATION
    
    

    *a	Turn
    *b	Hold

    Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

16. Using a screwdriver with a round shaft, hold the differential companion flange to prevent the front propeller shaft assembly from turning.
17. Using a 6 mm hexagon socket wrench, tighten the 6 bolts on the front differential side.

    Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

    TEXT IN ILLUSTRATION
    
    

    *a	Turn
    *b	Hold

    Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) 

18. Install the rear engine mounting member and No. 3 rear engine mounting insulator with the 4 bolts and 5 nuts.

    for bolt 

    Torque: 35 N*m (354 kgf*cm, 26 ft.*lbf) 

    for nut 

    Torque: 38 N*m (387 kgf*cm, 28 ft.*lbf) 

19. Connect the ground cable with the bolt.

    Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf) 

(Refer to INSTALLATION [09/2015 - ] )

(Refer to INSTALLATION [09/2015 - ] )

See step  2

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 9

Refer to PROCEDURE - Step 111

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Refer to PROCEDURE - Step 115

Refer to PROCEDURE - Step 116

Refer to PROCEDURE - Step 17

Refer to PROCEDURE - Step 16

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Refer to PROCEDURE - Step 3

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Refer to PROCEDURE - Step 8

Torque: 140 N*m (1428 kgf*cm, 103 ft.*lbf) 

(Refer to ADJUSTMENT [09/2015 - ] )