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Installation [09/2014 - ]: Procedure

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  1. INSTALL TRANSFER CONTROL SOLENOID ASSEMBLY 
    1. Install the transfer control solenoid assembly and solenoid lock plate to the transfer control valve body assembly with the bolt.
      GTY501592Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transfer Control Solenoid Assembly
      *2 Solenoid Lock Plate
      *a Cutout

      Torque: 6.4 N.m (65 kgf/cm, 57 in.lbf) 

      HINT: 

      Install the solenoid lock plate into the cutout of the transfer control solenoid assembly.

  2. INSTALL TRANSFER CONTROL VALVE BODY ASSEMBLY 
    1. Connect the transfer control solenoid assembly connector and install the transfer control valve body assembly to the transfer case sub-assembly with the 4 bolts.

      Torque: 9.8 N.m (100 kgf/cm, 87 in.lbf) 

  3. INSTALL TRANSFER OIL PAN SUB-ASSEMBLY 
    1. Install the transfer oil cleaner magnet to the transfer oil pan sub-assembly.
      GTY466191Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transfer Oil Cleaner Magnet
    2. Clean the threads of the bolts and the transfer oil pan sub-assembly with non-residue solvent.
    3. Apply seal packing to the transfer oil pan sub-assembly as shown in the illustration.
      GTY497805Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Seal Packing
      *b Seal Width 3.0 to 3.5 mm (0.118 to 0.138 in.)

      Seal Packing

      Toyota Genuine Seal Packing 1281, Three Bond 1281 or equivalent

      NOTE:

      Install the parts within 5 minutes of applying seal packing. Otherwise, the seal packing must be removed and reapplied.

    4. Install and uniformly tighten the 9 bolts in several steps.

      Torque: 7.4 N.m (75 kgf/cm, 65 in.lbf) 

  4. INSTALL TRANSFER DYNAMIC DAMPER 
    1. Install the transfer dynamic damper to the transfer case sub-assembly with the 2 bolts.

      Torque: 52 N.m (530 kgf/cm, 38 ft.lbf) 

  5. INSTALL REAR ENGINE MOUNTING MEMBER 
    1. Install the rear engine mounting member to the automatic transmission with transfer assembly with the 3 nuts.

      Torque: 38 N.m (387 kgf/cm, 28 ft.lbf) 

    2. Install the rear engine mounting member to the vehicle body with the 4 bolts.

      Torque: 34.7 N.m (354 kgf/cm, 26 ft.lbf) 

  6. INSTALL FRONT NO. 1 FLOOR HEAT INSULATOR 

    Refer to PROCEDURE - Step 4

  7. INSTALL FRONT EXHAUST PIPE ASSEMBLY 

    Refer to INSTALLATION [09/2014 - 11/2017] , or refer to INSTALLATION [11/2017 - ]

  8. ADD AUTOMATIC TRANSMISSION FLUID 

    Refer to ADJUSTMENT [09/2014 - 11/2017] , or refer to ADJUSTMENT [11/2017 - 09/2020] , or refer to ADJUSTMENT [09/2020 - ]

  9. INSPECT FOR EXHAUST GAS LEAK 

    Refer to PROCEDURE - Step 9 [09/2014 - 11/2017] , or refer to PROCEDURE - Step 9 [11/2017 - ]

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