LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Lexus >> 2019 >> LS 500 Base, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Automatic Transmission System (Aga0F) - Service Information (2 Of 2)) >> Automatic Transmission Assembly >> Installation [12/2017 - 09/2019] >> Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation [12/2017 - 09/2019]: Procedure

WARNING: This page is about a different variant/trim than selected.
  1. INSTALL TRANSFER ASSEMBLY 

    HINT: 

    There is no need to remove this unless the transfer assembly is replaced.

    Refer to INSTALLATION [12/2017 - ]

  2. INSTALL TORQUE CONVERTER ASSEMBLY 
    1. Using a vernier caliper and straightedge, measure the dimension A between the automatic transmission assembly with transfer contact surface of the engine assembly and the torque converter assembly contact surface of the drive plate.
      GTY810473Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Straightedge
      *2 Drive Plate
      *a Torque converter assembly contact surface of the drive plate
      *b Automatic transmission assembly with transfer contact surface of the engine assembly

      Measurement Method

      B - C = A

    2. Using a screwdriver with its tip wrapped with protective tape, align the oil pump drive sprocket so that it is perpendicular as shown in the illustration.
      GTY833370Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Protrusion of the Oil Pump Drive Sprocket
      *b Protective Tape
      NOTE:

      Do not damage the front oil pump cover seal.

      HINT: 

      Tape the screwdriver tip before use.

    3. Align the cutout on the torque converter assembly with the protrusion on the oil pump drive sprocket and attach the spline on the input shaft to the spline on the turbine liner.
      GTY825634Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Cutout
      *b Protrusion of the Oil Pump Drive Sprocket
      NOTE:
      • Install the torque converter assembly to the input shaft while keeping it horizontal.
      • Do not damage the front oil pump cover seal.
      • Make sure the cutout on the torque converter assembly and the protrusion on the oil pump drive sprocket are properly aligned.
    4. Using a vernier caliper and straightedge, measure the dimension D shown in the illustration and check that the dimension D is more than the dimension A, which was measured in the previous step.

      Standard

      Dimension D = Dimension A + 1.0 mm (0.0394 in.) or more

      GTY783306Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    5. Check that the torque converter assembly rotates smoothly.
      GTY830043Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Rotates Smoothly
  3. INSTALL AUTOMATIC TRANSMISSION ASSEMBLY WITH TRANSFER 
    1. Confirm that the 2 knock pins are installed to the engine assembly and are not damaged.
      GTY780522Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Knock Pin
    2. Make sure that the matchmark is positioned as shown in the illustration.
      GTY834825Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Matchmark
    3. Apply clutch spline grease to the surface the crankshaft that contacts the torque converter assembly centerpiece.
      GTY835004Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Drive Plate
      *2 Crankshaft
      *a Torque Converter Assembly Centerpiece
      Clutch Spline Grease

      Clutch Spline Grease

      Toyota Genuine Clutch Spline Grease or equivalent

      Maximum Grease Amount

      Approximately 1 g (0.0353 oz.)

    4. While keeping the engine assembly and automatic transmission assembly with transfer horizontal, align the 2 knock pins with the holes in the automatic transmission assembly with transfer and install the automatic transmission assembly with transfer with the 11 bolts.

      for bolt A 

      Torque: 71 N.m (724 kgf/cm, 52 ft.lbf) 

      for bolt B 

      Torque: 37 N.m (377 kgf/cm, 27 ft.lbf) 

      GTY815530Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt A
      Bolt B
      NOTE:
      • Do not use excessive force when installing the automatic transmission assembly with transfer.
      • When mounting the automatic transmission assembly with transfer to the engine assembly, make sure to securely fit the 2 knock pins into the knock holes.
      • When tightening the bolts, make sure that the contact surfaces of the engine assembly and the automatic transmission assembly with transfer are in close contact with one another.
      • When installing the automatic transmission assembly with transfer, make sure that the oil cooler tube does not become damaged.
      • Check that the torque converter assembly rotates smoothly after installation of the automatic transmission assembly with transfer.

      HINT: 

      Item Length
      Bolt A 50 mm (1.97 in.)
      Bolt B 43 mm (1.69 in.)
    5. Install the stud bolt to the engine assembly.

      Torque: 9.5 N.m (97 kgf/cm, 84 in.lbf) 

      GTY822564Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    6. Measure the installation dimension of the stud bolt in the illustration.
      GTY811802Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 38.0 to 46.0 mm (1.50 to 1.81 in.)

      Standard Length

      38.0 to 46.0 mm (1.50 to 1.81 in.)

  4. INSTALL TRANSMISSION DYNAMIC DAMPER ASSEMBLY RH 
    1. Install the transmission dynamic damper to the transmission dynamic damper bracket RH with the 2 new bolts as shown in the illustration.

      Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

      GTY775322Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transmission Dynamic Damper
      *2 Transmission Dynamic Damper Bracket RH
    2. Install the transmission dynamic damper insulator to the transmission dynamic damper as shown in the illustration.
      GTY781369Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transmission Dynamic Damper Insulator *2 Transmission Dynamic Damper
      *3 Transmission Dynamic Damper Bracket RH - -
      *a Snap Fastener - -
      NOTE:
      • Make sure that the transmission dynamic damper insulator does not become broken, rolled up, or frayed across the cross end during installation.
      • After wrapping the transmission dynamic damper insulator, securely attach the 3 snap fasteners.
    3. Install the transmission dynamic damper assembly RH to the automatic transmission assembly with the 2 new nuts.
      GTY776934Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 17 N.m (173 kgf/cm, 13 ft.lbf) 

      NOTE:

      After installing the transmission dynamic damper assembly RH, make sure that it does not come loose from the snap fasteners.

  5. INSTALL TRANSMISSION DYNAMIC DAMPER ASSEMBLY LH 
    1. Install the transmission dynamic damper to the transmission dynamic damper bracket LH with the 2 new bolts as shown in the illustration.

      Torque: 20 N.m (204 kgf/cm, 15 ft.lbf) 

      GTY819426Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transmission Dynamic Damper
      *2 Transmission Dynamic Damper Bracket LH
    2. Install the transmission dynamic damper insulator to the transmission dynamic damper as shown in the illustration.
      GTY822300Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *1 Transmission Dynamic Damper Insulator *2 Transmission Dynamic Damper
      *3 Transmission Dynamic Damper Bracket LH - -
      *a Snap Fastener - -
      NOTE:
      • Make sure that the transmission dynamic damper insulator does not become broken, rolled up, or frayed across the cross end during installation.
      • After wrapping the transmission dynamic damper insulator, securely attach the 5 snap fasteners.
    3. Install the transmission dynamic damper assembly LH to the automatic transmission assembly with the 2 new nuts.
      GTY776932Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 17 N.m (173 kgf/cm, 13 ft.lbf) 

      NOTE:

      After installing the transmission dynamic damper assembly LH, make sure that it does not come loose from the snap fasteners.

  6. INSTALL DRIVE PLATE AND TORQUE CONVERTER SETTING BOLT 
    1. Install the torque converter assembly to the drive plate and ring gear sub-assembly with the 6 drive plate and torque converter setting bolts.

      Torque: 64 N.m (653 kgf/cm, 47 ft.lbf) 

      GTY816456Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Start by tightening the positioning drive plate and torque converter setting bolt (black), and then uniformly tighten the remaining 5 drive plate and torque converter setting bolts (silver).

      HINT: 

      Turn the crankshaft to a position where the drive plate and torque converter setting bolts can be installed, and install the drive plate and torque converter setting bolts while securing the crankshaft pulley bolt with a wrench.

    2. Install the crankshaft damper sub-assembly.

      Refer to PROCEDURE - Step 3

  7. INSTALL PROPELLER SHAFT HEAT INSULATOR 
    1. Install the propeller shaft heat insulator to the automatic transmission assembly with transfer with the 2 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      GTY827659Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
  8. INSTALL REAR ENGINE MOUNTING INSULATOR 
    1. Install the rear engine mounting insulator to the automatic transmission assembly with transfer with the 4 bolts.
      GTY816457Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      Torque: 34 N.m (347 kgf/cm, 25 ft.lbf) 

  9. INSTALL ENGINE REAR MOUNTING MEMBER 
    1. Install the engine rear mounting member to the automatic transmission assembly with transfer with the 3 nuts.

      Torque: 41 N.m (418 kgf/cm, 30 ft.lbf) 

      GTY816458Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Connect the throttle link connecting rod assembly to the shift control actuator assembly with the nut, spring washer and 2 bolts.
      GTY818665Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Bolt
      Nut and Spring Washer

      for bolt 

      Torque: 12 N.m (122 kgf/cm, 9 ft.lbf) 

      for nut 

      Torque: 12.7 N.m (130 kgf/cm, 9 ft.lbf) 

  10. INSTALL OIL COOLER TUBE WITH OIL COOLER HOSE 
    1. Temporarily install the oil cooler tube with the 2 bolts.
      GTY776568Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a 2.0 to 7.0 mm (0.0787 to 0.276 in.) *b Permissible range for paint mark position
      *c Paint Mark - -
    2. Tighten the 2 bolts

      Torque: 22 N.m (224 kgf/cm, 16 ft.lbf) 

    3. Connect the 2 oil cooler hoses to the automatic transmission assembly with transfer, and slide the 2 hose clips to secure the hoses.
      NOTE:

      Adjust the oil cooler hose paint marks so that they are within the range shown in the illustration.

  11. CONNECT WIRE HARNESS 
    1. Connect the wire harness to the automatic transmission assembly with transfer with the 4 bolts.

      Torque: 10 N.m (102 kgf/cm, 7 ft.lbf) 

      GTY823380Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      Wire Harness Connector Bolt
      Transmission Wire Connector Push Up Lever
    2. Connect the 2 wire harness connectors and wire harness clamp.
    3. Connect the transmission wire connector.
      NOTE:

      Push up the lever until the claw of the transmission wire connector makes a connection sound.

  12. INSTALL FLYWHEEL HOUSING SIDE COVER 
    1. Install the flywheel housing side cover to the engine assembly.
  13. INSTALL STARTER ASSEMBLY 

    Refer to PROCEDURE - Step 1

  14. INSTALL STARTER COVER 

    Refer to PROCEDURE - Step 2

  15. INSTALL FLYWHEEL HOUSING SIDE STAY 

    Refer to PROCEDURE - Step 3

  16. CONNECT NO. 2 ENGINE WIRE 

    Refer to PROCEDURE - Step 4

  17. INSTALL FRONT NO. 1 ENGINE MOUNTING BRACKET RH 

    Refer to PROCEDURE - Step 26 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 26 [09/2018 - 10/2020]

  18. INSTALL FRONT ENGINE MOUNTING INSULATOR 

    Refer to PROCEDURE - Step 27 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 27 [09/2018 - 10/2020]

  19. INSTALL FRONT FRAME ASSEMBLY 

    Refer to PROCEDURE - Step 28 [12/2017 - 09/2018] , or refer to PROCEDURE - Step 28 [09/2018 - 10/2020]

  20. TEMPORARILY TIGHTEN FRONT PROPELLER SHAFT ASSEMBLY 

    Refer to PROCEDURE - Step 1

  21. FULLY TIGHTEN FRONT PROPELLER SHAFT ASSEMBLY 

    Refer to PROCEDURE - Step 3

  22. INSTALL CONVERTER ASSEMBLY RH 

    Refer to PROCEDURE - Step 2

  23. INSTALL CONVERTER ASSEMBLY LH 

    Refer to PROCEDURE - Step 4

  24. INSTALL NO. 2 TURBO INSULATOR 

    Refer to PROCEDURE - Step 5

  25. INSTALL NO. 4 TURBO INSULATOR 

    Refer to PROCEDURE - Step 6

  26. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 2) 

    Refer to PROCEDURE - Step 1

  27. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 2) 

    Refer to PROCEDURE - Step 2

  28. INSTALL AIR FUEL RATIO SENSOR (for Bank 2 Sensor 1) 

    Refer to PROCEDURE - Step 3

  29. INSTALL AIR FUEL RATIO SENSOR (for Bank 1 Sensor 1) 

    Refer to PROCEDURE - Step 4

  30. INSTALL ENGINE ASSEMBLY WITH TRANSMISSION 

    Refer to INSTALLATION [12/2017 - 09/2018] , or refer to INSTALLATION [09/2018 - 10/2020]

  31. RESET MEMORY 

    Refer to INITIALIZATION [12/2017 - ]

  32. CATALYST DETERIORATION CONFIRMATION DRIVING PATTERN 

    Refer to DTC P0420-00: Catalyst System Efficiency Below Threshold Bank 1; DTC P0430-00: Catalyst System Efficiency Below Threshold Bank 2 [12/2017 - 10/2020]

    HINT: 

    Proceed to "CONFIRMATION DRIVING PATTERN".

  33. ATF THERMAL DEGRADATION ESTIMATE RESET 
    NOTE:

    Approximately 50% or more of the ATF has been replaced during a repair of the transmission or a similar operation.

    Refer to INITIALIZATION [12/2017 - ]

scientia non olet · About LEMON Manuals