Valve Cover: Installation

WARNING: This page is about a different car, the 2004 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.

Install new valve cover gaskets, if removed.

Fig 1: Installing New Valve Cover Gaskets
Courtesy of FORD MOTOR CO.
Install the valve cover and bolts. Tighten the bolts in the sequence shown to 10 N.m (89 lb-in).

Fig 2: Valve Cover Bolt Tightening Sequence
Courtesy of FORD MOTOR CO.
Install the crankcase ventilation tube.

Fig 3: Installing Crankcase Ventilation Tube
Courtesy of FORD MOTOR CO.

NOTE: Apply clean engine oil to the O-ring seal to aid in installation.

Fig 4: Installing Camshaft Position Sensor

Courtesy of FORD MOTOR CO.

Install the camshaft position sensor.
Connect the camshaft position sensor.

Fig 5: Connecting Camshaft Position Sensor
Courtesy of FORD MOTOR CO.
Install the ignition coil and the bolts.

Fig 6: Installing Ignition Coil
Courtesy of FORD MOTOR CO.
Connect the ignition coil electrical connector.

Fig 7: Connecting Ignition Coil Electrical Connector
Courtesy of FORD MOTOR CO.
Connect the spark plug wires to the spark plugs. For additional information, refer to ENGINE IGNITION - 2.3L .
Install the engine wiring harness onto the valve cover studs.

Fig 8: Installing Engine Wiring Harness Onto Valve Cover Studs
Courtesy of FORD MOTOR CO.
Connect the cylinder head temperature (CHT) sensor electrical connector.

Fig 9: Connecting CHT Sensor Electrical Connector
Courtesy of FORD MOTOR CO.
Position back the CHT sensor boot.

Fig 10: Placing CHT Sensor Boot Back Into Position
Courtesy of FORD MOTOR CO.
Install the intake manifold. For additional information, refer to INTAKE MANIFOLD .
Connect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .