LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Lincoln >> 2005 >> Aviator AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle/Transmission >> Disassembly And Assembly Of Subassemblies >> Overdrive Planetary Gears >> Assembly
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Overdrive Planetary Gears: Assembly

    NOTE: Thoroughly clean all parts and blow dry with moisture-free compressed air.
    NOTE: Use petroleum jelly to hold the No. 2 overdrive planetary thrust bearing in place.
    Fig 1: Installing No. 2 Overdrive Planetary Thrust Bearing
    G03863623Courtesy of FORD MOTOR CO.
  1. Install the No. 2 overdrive planetary thrust bearing.
  2. Install the overdrive planetary gear carrier into the center shaft and overdrive.
    Fig 2: Installing Overdrive Planetary Gear Carrier Into Center Shaft
    G03863624Courtesy of FORD MOTOR CO.
  3. CAUTION: Make sure that the No. 12 bearing is in place in the overdrive planetary prior to installing the overdrive sun gear.
    Fig 3: Installing Overdrive Sun Gear
    G03863625Courtesy of FORD MOTOR CO.
  4. Install the overdrive sun gear with the recessed gear teeth facing toward the adapter.
  5. CAUTION: Adapter part number must not be visible after installation.
    NOTE: Inspect the sun gear for damaged or worn teeth.
    Fig 4: Installing Coast Clutch-to-Overdrive Carrier Adapter
    G03863626Courtesy of FORD MOTOR CO.
  6. Install the coast clutch-to-overdrive carrier adapter.