LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Lincoln >> 2006 >> Navigator 4WD >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Mechanical >> Engine >> Installation >> Engine
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Engine Mechanical: Mechanical: Engine: Installation: Engine

SPECIAL TOOL(S)

G04627469Courtesy of FORD MOTOR CO.
 Modular Engine Lift Bracket
303-F047 (014-00073) or equivalent
MATERIALS

Item Specification
Motorcraft SAE 5W-20 Premium Synthetic Blend Motor Oil
XO-5W20-QSP (in Canada Motorcraft SAE 5W-20 Super Premium Motor Oil CXO-5W20-LSP12) or equivalent		 WSS-M2C930-A
Motorcraft Premium Gold Engine Coolant VC-7-A (in California, Oregon and New Mexico VC-7-B, in Canada CVC-7-A) or equivalent (yellow color) WSS-M97B51-A1

    All vehicles 

  1. Using a suitable floor crane, position the engine assembly into the vehicle.
  2. Remove the special tool.
    Fig 1: Identifying Special Tool (303-F047)
    G03920205Courtesy of FORD MOTOR CO.
    3. CAUTION: Only use hand tools when installing the LH engine mount through bolt or damage to the cage nut can occur.
    NOTE: If the LH engine mount through bolt nut is missing or damaged install a new nut using service part number W709375. If the LH engine mount through bolt nut cage is damaged or missing, remove the cage and install a new nut using service part number W520516-S301.
  3. Position and install and the LH engine mount through bolt.
    • Tighten to 175 N.m (129 lb-ft).
      Fig 2: Identifying LH Engine Mount Through Bolt
      G04627471Courtesy of FORD MOTOR CO.
    4. CAUTION: Only use hand tools when installing the engine mount nut or damage to the engine mount can occur.
  4. Install the RH engine mount nut.
    • Tighten to 175 N.m (129 lb-ft).
      Fig 3: Locating RH Engine Mount Nut
      G04627472Courtesy of FORD MOTOR CO.
    5. NOTE: Align the engine-to-transmission dowels before installing the engine-to-transmission bolts.
  5. Install the lower 5 transmission-to-engine bolts.
    • Tighten to 48 N.m (35 lb-ft).
      Fig 4: Identifying Lower Transmission-To-Engine Bolts
      G03920193Courtesy of FORD MOTOR CO.
  6. If equipped with a 4R75E automatic transmission, position the shift cable and bracket and install the 2 bolts and connect the shift cable.
    • Tighten to 25 N.m (18 lb-ft).
      Fig 5: Locating Shift Cable End And Bracket
      G03964050Courtesy of FORD MOTOR CO.
  7. Install the 4 exhaust manifold-to-catalytic converter nuts.
    • Tighten to 40 N.m (30 lb-ft).
      Fig 6: Identifying Exhaust Manifold Flange Nuts
      G03885400Courtesy of FORD MOTOR CO.
  8. Connect the RH heated exhaust gas oxygen sensor (HO2S) electrical connector.
    Fig 7: Locating RH Heated Exhaust Gas Oxygen Sensor (HO2S) Electrical Connector
    G04627476Courtesy of FORD MOTOR CO.
  9. Install new torque converter-to-flexplate nuts.
    • Tighten to 35 N.m (26 lb-ft).
      Fig 8: Locating Torque Converter-To-Flexplate Nuts
      G03885557Courtesy of FORD MOTOR CO.
  10. Install the cylinder block opening cover.
    Fig 9: Identifying Access Plug
    G03908385Courtesy of FORD MOTOR CO.
  11. Install the flexplate inspection cover and the 2 bolts.
    • Tighten to 35 N.m (26 lb-ft).
      Fig 10: Identifying Flexplate Inspection Cover Bolts
      G03885458Courtesy of FORD MOTOR CO.
  12. If equipped, position the RH engine-to-transmission support bracket and install the 3 bolts.
    • Tighten to 48 N.m (35 lb-ft).
      Fig 11: Locating RH Engine-To-Transmission Support Bracket & Bolts
      G04627480Courtesy of FORD MOTOR CO.
  13. If equipped, position the LH engine-to-transmission support bracket and install the 3 bolts.
    • Tighten to 48 N.m (35 lb-ft).
      Fig 12: Locating LH Engine-To-Transmission Support Bracket & Bolts
      G04627481Courtesy of FORD MOTOR CO.
  14. Install the starter wiring harness support bracket and bolt.
    • Tighten to 10 N.m (89 lb-in).
      Fig 13: Locating Support Bracket Bolt
      G04627482Courtesy of FORD MOTOR CO.
  15. Install the upper 2 transmission-to-engine bolts.
    • Tighten to 48 N.m (35 lb-ft).
      Fig 14: Locating Upper Transmission-To-Engine Bolts
      G04627483Courtesy of FORD MOTOR CO.
  16. Install the transmission cooler tube support bracket and the nut.
    • Tighten to 10 N.m (89 lb-in).
      Fig 15: Locating Transmission Cooler Tube Support Bracket Nut
      G04627484Courtesy of FORD MOTOR CO.
  17. Position the power steering pump and install the 3 bolts.
    • Tighten to 25 N.m (18 lb-ft).
      Fig 16: Identifying Power Steering Pump Bolts
      G03886436Courtesy of FORD MOTOR CO.
  18. Install the power steering pump support bracket and the nut.
    • Tighten to 10 N.m (89 lb-in).
      Fig 17: Locating Power Steering Pump Support Bracket Nut
      G04627486Courtesy of FORD MOTOR CO.

    19. Expedition vehicles 

  19. Install the transmission fluid filler tube bolt.
    Fig 18: Identifying Transmission Filler Tube Retaining Bolt
    G03964058Courtesy of FORD MOTOR CO.

    20. All vehicles 

  20. Position the A/C compressor and install the 3 bolts.
    • Tighten to 25 N.m (18 lb-ft).
      Fig 19: Locating A/C Compressor Bolts
      G04627488Courtesy of FORD MOTOR CO.
  21. Connect the crankshaft position (CKP) sensor electrical connector.
    Fig 20: Locating Crankshaft Position (CKP) Sensor Electrical Connector
    G04612789Courtesy of FORD MOTOR CO.
  22. Position the wiring harness retainer brackets, install the 2 nuts and attach the wiring harness retainer.
    • Tighten to 10 N.m (89 lb-in).
      Fig 21: Locating Wiring Harness Retainer Brackets
      G04627490Courtesy of FORD MOTOR CO.
  23. Connect the A/C compressor electrical connector.
    Fig 22: Locating A/C Compressor Electrical Connector
    G04627491Courtesy of FORD MOTOR CO.
  24. Connect the degas bottle coolant hose.
    Fig 23: Locating Coolant Hose
    G04627492Courtesy of FORD MOTOR CO.
  25. Position the ground cable and install the bolt.
    Fig 24: Locating Ground Cable Bolt
    G04627493Courtesy of FORD MOTOR CO.
  26. If equipped, connect the block heater electrical connector.
    Fig 25: Locating Block Heater Electrical Connector
    G03920195Courtesy of FORD MOTOR CO.
  27. Connect the heater coolant hose.
    Fig 26: Locating Heater Coolant Hose
    G04627495Courtesy of FORD MOTOR CO.
  28. Install the intake manifold. For additional information, refer to INTAKE MANIFOLD .
  29. Install the radiator. For additional information, refer to REMOVAL AND INSTALLATION .
  30. Install the starter. For additional information, refer to INSTALLATION .
  31. Connect the engine oil temperature (EOT) sensor electrical connector.
    Fig 27: Locating Engine Oil Temperature Sensor Electrical Connector
    G03920098Courtesy of FORD MOTOR CO.
  32. Install a new oil filter.
    • Tighten to 16 N.m (12 lb-ft).
      Fig 28: Locating Oil Filter
      G04627497Courtesy of FORD MOTOR CO.
  33. If equipped, install the skid plate and the bolts.
    • Tighten to 25 N.m (18 lb-ft).
      Fig 29: Locating Skid Plate Bolts
      G04627498Courtesy of FORD MOTOR CO.
  34. Install the powertrain control module (PCM) and the support bracket. For additional information, refer to INSTALLATION .
  35. Install the hood.
  36. Fill the crankcase with clean engine oil.
  37. Fill and bleed the engine cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
scientia non olet · About LEMON Manuals