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Home >> Mazda >> 2002 >> 626 ES, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Cooling System) >> Cooling System Cap Inspection
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Cooling System Cap Inspection

WARNING: This page is about a different car, the 2002 Mazda MPV. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • Never remove the cooling system cap while the engine is running, or when the engine and radiator are hot. Scalding coolant and steam may shoot out and cause serious injury. It may also damage the engine and cooling system.
  • Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap. Wrap a thick cloth around it and slowly turn it counterclockwise to the first stop. Step back while the pressure escapes.
  • When you're sure all the pressure is gone, press down on the cap using the cloth, turn it, and remove it
  1. Attach the cooling system cap to a radiator cap tester with the SST  . Apply pressure gradually.
  2. Verify that the pressure becomes held within the specification.
    • If the pressure is held for 10 seconds  , the cooling system cap is normal.

      Pressure 

      1. 94-122 kPa {0.95-1.25 kgf/cm 2  , 13.6-17.7 psi} 

    Fig 1: Pressure Testing Cooling System Cap
    G01197170Courtesy of MAZDA MOTORS CORP.