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Fuel Pump Unit Removal/Installation: Notes

WARNING:
  • Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line Safety Procedure", while referring to "BEFORE SERVICE PRECAUTION ".
  • Fuel is very flammable liquid. If fuel spills or leaks from the pressurized fuel system, it will cause serious injury or death and facility breakage. Fuel can also irritate skin and eyes. To prevent this, before performing the fuel pump unit removal/installation, always complete the "Fuel Leak Inspection After Fuel Pump Unit Installation".
NOTE:
  • Gasket must be replaced anytime fuel pump is removed or replaced.
  1. Follow "BEFORE SERVICE PRECAUTION" before performing any work operations to prevent fuel from spilling from the fuel system. (See BEFORE SERVICE PRECAUTION ).
  2. Remove the battery cover. (See BATTERY REMOVAL/INSTALLATION [L3 WITH TC] .)
  3. Disconnect the negative battery cable.
  4. Remove the fuel tank. (See FUEL TANK REMOVAL/INSTALLATION ).
  5. Remove in the order indicated in the table.
  6. Install in the reverse order of removal.
  7. Inspect all related parts by performing "AFTER SERVICE PRECAUTION". (See AFTER SERVICE PRECAUTION ).
    Fig 1: Quick Release Connector, Fuel Pump Unit, Retainer And Fuel Pump Cap With Torque Specifications
    G04954880Courtesy of MAZDA MOTORS CORP.