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Home >> Mazda >> 2007 >> 6 Mazdaspeed >> Repair and Diagnosis >> Transmission >> Transfer Case >> Transfer Case [Overhaul] >> Transfer >> Transfer Component Disassembly >> Front Carrier Component Disassembling Procedure
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Front Carrier Component Disassembling Procedure

  1. Install the front carrier component to the SST  .
  2. Remove the oil strainer.
  3. Remove the oil pipe.
  4. Remove the side cover.
    Fig 1: Installing Front Carrier Component To SST
    G04330805Courtesy of MAZDA MOTORS CORP.
  5. Remove the oil pump by turning it using pliers as shown in the figure.
    • If the oil pump shaft remains in the gear shaft side, remove the oil pump shaft.
    Fig 2: Removing Oil Pump By Turning
    G04330806Courtesy of MAZDA MOTORS CORP.
  6. Make alignment marks on the bearing caps and front carrier.
  7. Remove the bearing caps.
    Fig 3: Locating Alignment Marks On Bearing Caps And Front Carrier
    G04330807Courtesy of MAZDA MOTORS CORP.
  8. Using a suitable wrench, secure the ring gear shaft, and remove the ring gear lock bolt.
    Fig 4: Removing Ring Gear Lock Bolt
    G04330808Courtesy of MAZDA MOTORS CORP.
  9. Using the SST  , secure the companion flange, and remove the locknut and washer.
    Fig 5: Removing Locknut And Washer
    G04330809Courtesy of MAZDA MOTORS CORP.
  10. Using the SST  , remove the companion flange.
    Fig 6: Removing Companion Flange Using SST
    G04330810Courtesy of MAZDA MOTORS CORP.
  11. Using the SSTs  , remove the ring gear component.
  12. Remove the adjustment shims and spacer.
    Fig 7: Removing Ring Gear Component Using SSTs
    G04330811Courtesy of MAZDA MOTORS CORP.
  13. Install an appropriate nut to the drive pinion to prevent the thread from being damaged.
  14. Lightly tap the drive pinion using a copper hammer and remove the drive pinion gear.
    Fig 8: Installing Appropriate Nut To Drive Pinion
    G04330812Courtesy of MAZDA MOTORS CORP.
  15. Using a flathead screwdriver, remove the oil seal.
  16. Remove the bearing (rear) and distance piece.
    Fig 9: Removing Oil Seal Using Flathead Screwdriver
    G04330813Courtesy of MAZDA MOTORS CORP.
  17. Using the SST  , remove the bearing (front).
  18. Remove the spacer.
    Fig 10: Removing Bearing (Front) Using SST
    G04330814Courtesy of MAZDA MOTORS CORP.
  19. Attach the brass stick to the notch, tap the race end lightly and evenly, then remove the bearing outer races.
    Fig 11: Removing Bearing Outer Races (1 Of 2)
    G04330815Courtesy of MAZDA MOTORS CORP.
    Fig 12: Removing Bearing Outer Races (2 Of 2)
    G04330816Courtesy of MAZDA MOTORS CORP.
  20. Using the SSTs  , remove the bearing (side) (opposite ring gear side).
    Fig 13: Removing Bearing (Side) (Opposite Ring Gear Side) Using SSTs
    G04330817Courtesy of MAZDA MOTORS CORP.
  21. Using a SST  , remove the bearing (side) (ring gear side) together with ring gear.
Fig 14: Removing Bearing (Side) (Ring Gear Side) Using SST
G04330818Courtesy of MAZDA MOTORS CORP.
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