LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Mazda >> 2012 >> 6 s Touring Plus >> Repair and Diagnosis >> External Pages >> Different car >> Section 565 (Conventional Brake System) >> Power Brake Unit Inspection >> When using SST >> Non-Servo Operation Inspection
July 1: So it begins. Don't worry, this is not in the correct legal jurisdiction!

Non-Servo Operation Inspection

WARNING: This page is about a different car, the 2009 Mazda 6. However, it is still accessible from the selected car via links, so may be relevant.
  1. If the pedal force and fluid pressure correlation is within the specification with the engine stopped and a vacuum amount of 0 kPa {0 mmHg, 0 inHg}  , the system is normal.

    Standard power brake unit non-servo operation 

    STANDARD POWER BRAKE UNIT NON-SERVO OPERATION CHART

    Vacuum amount at 0 kPa {0 mmHg, 0 inHg}
    Pedal force (N {kgf, lbf}) Fluid pressure (kPa {kgf/cm2 , psi})
    200 N {20.4 kgf, 45.0 lbf} 390 kPa {3.98 kgf/cm2 , 56.6 psi} or more

Servo operation inspection 

  1. Start the engine and depress the brake pedal when the vacuum reaches 66.7 kPa {500 mmHg, 19.7 inHg}  .
  2. At this time, apply the indicated pedal force and if the fluid pressure is within the specification, the unit is normal.

    Standard power brake unit servo operation 

    STANDARD POWER BRAKE UNIT SERVO OPERATION CHART

    Vacuum amount at 66.7 kPa
    Pedal force (N {kgf, lbf}) Fluid pressure (kPa {kgf/cm2 , psi})
    200 N {20 4 kgf, 45 0 lbf} 8,450 kPa {86.16 kgf/cm2 , 1,226 psi} or more