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Manual Air Conditioner: Notes

WARNING: This page is about a different car, the 2014 Mazda 3. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION:
  • If a non-specified grease is used, it may result in abnormal noise or improper operation of the links. Apply only the specified grease to each link.
  1. Disassemble in the order indicated in the table.
    Fig 1: Exploded View Of Manual Air Conditioner With Torque Specifications
    G09771346Courtesy of MAZDA MOTORS CORP.
    X: Applicable
    -: Not applicable
    Step Part name Disassembly/assembly of main parts
    Heater core Evaporator temperature sensor Evaporator
    1 Polyurethane foam X - X
    2 Expansion valve - - X
    3 Adhesive polyurethane - - -
    4 Drain hose - - -
    5 Plate (1) X - -
    6 Plate (2) X - -
    7 Heater core X - -
    8 Airflow mode link set X (wire clamp) - -
    9 Air mix link - - -
    10 Blower fan controller - - -
    11 A/C case(1) - X X
    12 A/C case (2) - X X
    13 Evaporator temperature sensor (See EVAPORATOR TEMPERATURE SENSOR ASSEMBLY NOTE .) - X X
    14 Evaporator (with cooling system) - - X
    Case (without cooling system) - - -
    15 A/C case (3) - - -
    16 A/C case (4) - - -
    17 Door damper - - -
  2. Assemble in the reverse order of disassembly.