Tie-Rod End Replacement

Special Service Tool (SST) 

49 T028 3A0 Ball joint puller set

Courtesy of MAZDA MOTORS CORP.

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1. Remove the snap pin from the tie-rod end.
   Fig 1: Removing Snap Pin From Tie-Rod End

   Courtesy of MAZDA MOTORS CORP.
2. Loosen the locknut of the tie-rod end.
   Fig 2: Tie-Rod End Locknut

   Courtesy of MAZDA MOTORS CORP.
3. Using the SST, disconnect the steering knuckle and tie-rod end.
   Fig 3: Disconnecting Steering Knuckle And Tie-Rod End Using SST

   Courtesy of MAZDA MOTORS CORP.
4. Remove the locknut from the tie-rod end.
   Fig 4: Removing Locknut From Tie-Rod End

   Courtesy of MAZDA MOTORS CORP.
5. Place alignment marks as shown in the figure for proper installation.
   Fig 5: Alignment Mark On Tie Rod End

   Courtesy of MAZDA MOTORS CORP.
6. Remove the tie-rod end.
   Fig 6: Removing Tie-Rod End

   Courtesy of MAZDA MOTORS CORP.
7. Place alignment marks on the new tie-rod end in the same positions as the removed tie-rod end.
   Fig 7: Alignment Mark On Tie-Rod End

   Courtesy of MAZDA MOTORS CORP.
8. Align the marks that were made before removing the tie-rod end, and assemble the tie-rod end to the tie rod.
   Fig 8: Alignment Mark On Tie-Rod End

   Courtesy of MAZDA MOTORS CORP.
9. Verify that dimension A shown in the figure is within the specification.
   Fig 9: Tie-Rod Screw End Dimension

   Courtesy of MAZDA MOTORS CORP.

   Specification 

   8.9-21.9 mm {0.36-0.86 in}

   • If not within the specification, make adjustments so that dimension A is within the specification.
10. Install the tie-rod end to the steering knuckle.
    Fig 10: Steering Knuckle Tie-Rod End Bolts With Torque Specifications

    Courtesy of MAZDA MOTORS CORP.
11. Install a new snap pin to the tie-rod end.
    Fig 11: Installing Snap Pin To Tie-Rod End

    Courtesy of MAZDA MOTORS CORP.
12. After installation, inspect the front wheel alignment and adjust it if necessary. (See FRONT WHEEL ALIGNMENT .)