Service Campaign 2009020001 - Replace Oxygen Sensor And Update Engine Control Module Software (2009020001)

Publication date: 2009-03-20
Reference number: 2009020001

SERVICE CAMPAIGN 2009020001 - REPLACE OXYGEN SENSOR AND UPDATE ENGINE CONTROL MODULE SOFTWARE

SERVICE CAMPAIGN BULLETIN

Reference Number(s): 2009020001, Date of Issue: March 20, 2009

MERCEDES-BENZ:	Model 211 with Engine 642, Model Years 2007 - 2009
GROUP:	00 OF SERVICE INFORMATION BINDER
GROUP:	I OF INFORMATION _ PARTS & ACCESSORIES BINDER

Superceded Bulletin(s): 2009020001, Date of Issue: March 12, 2009

SUBJECT

Model 211 with Engine 642, Model Years 2007 - 2009

Replace Oxygen Sensor and Update Engine Control Module Software

This Service Campaign has been initiated because Daimler AG has determined that carbon can foul the oxygen sensor upstream of the catalytic converter which may cause the Check Engine Lamp to illuminate. The dealer will replace the upstream oxygen sensor with an improved sensor and update the engine control module software at the next workshop visit.

Prior to performing this Service Campaign:

Please check VMI to determine if the vehicle is involved in the Campaign and if it has been previously repaired.
Please review the entire Service Campaign bulletin and follow the repair procedure exactly as described.

Please note that Recall and Service Campaigns do not expire and may also be performed on a vehicle with a vehicle status indicator.

Approximately 7403 vehicles are affected.

PROCEDURE

NOTE:

Use DAS 01/09 with all associated patches or higher.
Follow the steps exactly as described in DAS.
Connect battery charger (battery voltage >12.5V).

Replace oxygen sensor (AR07.04-P-0080TI).
NOTE: (regarding above WIS instructions):
Do not apply anti-seize compound to oxygen sensor threads as new oxygen sensor has anti-seize compound already applied.
Connect Star Diagnosis to vehicle.
Install engine control module software:
Follow the DAS path: Control units/Drive/CDI5 Common Rail Diesel/Control unit adaptations/Control unit Programming (follow on screen instructions).

NOTE: After successfully completing the engine control module updating the SCN coding is done automatically.
Initialization of oxygen sensor:
Select menu item: "Resetting the lambda values".

PRIMARY PARTS INFORMATION

Qty.	Part Name	Part Number	Estimated Replacement Rate
1	Oxygen sensor upstream of catalytic converter	A007 542 01 18 05	100%
1	Cable tie	A 004 997 98 90 (3.4 x 375 mm)	100%

NOTE:

Please be aware that only the part number(s) referenced in the Campaign Bulletin is/are approved for use to repair the vehicle. Repairs performed using any other part(s) will not have been performed in accordance with the campaign. Accordingly, warranty claims submitted with reference to an improper part number(s) will be denied.
The following allowable labor operation should be used when submitting a warranty claim for this repair:

WARRANTY INFORMATION

Operation:

Oxygen Sensor, replace (02-6290)
Battery charger connect (with SDS Connected) (02-5058)
Star Diagnosis System (SDS), Connect and Disconnect (02-4762)
Engine Control Unit Software, Install (02-6273)

WARRANTY INFORMATION

Damage Code	Operation Number	Labor Time (hrs.)	Model Indicator(s)
54 951 09 7	02-6290	0.6	TC
	02-5058	0.1
	02-4762	0.2
	02-6273	0.2

NOTE: Automatic SCN coding included.