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Remove/install starter - AR15.30-P-7100OGR

ENGINE 642 in MODEL 166 

Fig 1: Identifying Starter Remove/Install Components
G09981910Courtesy of MERCEDES-BENZ USA
REMOVINGINSTALLING Remove/install     
NOTES Notes on self-locking nuts and bolts   AH00.00-N-0001-01A
1 Remove right engine mount with engine support   AR22.10-P-1260OGR
2 Remove screw/bolt (1) TORQUE SPECIFICATION Screw/bolt, starter to cylinder crankcase *BA15.30-P-1003-01N 
3 Remove protection against accidental contact for circuit 30 (2) electrical line from starter (M1)    
4 Disconnect electrical line of circuit 30 (2) from starter (M1) TORQUE SPECIFICATION Nut, connection for circuit 30 *BA15.30-P-1001-01N 
5 Disconnect electrical line of circuit 50 (3) from starter (M1) TORQUE SPECIFICATION Nut, connection for circuit 50 *BA15.30-P-1002-01N 
6 Take out starter (M1) upwards    
7 Remove upper engine cover INSTALLATION IMPORTANT Ensure correct seating of the engine cover.  
8 Unclip pipework for Active Roll Stabilization on impact plate For turning of the engine at the center bolt of the crankshaft and for vehicle with code 468 (ACTIVE CURVE SYSTEM)
IMPORTANT The impact plate is installed in front of the belt drive.
 
9 Remove impact plate For turning the engine at the center bolt of the crankshaft  
10 Check ring gear on drive plate for wear and damage When replacing the starter (M1)
Rotate engine at the center bolt of the crankshaft in the direction of engine rotation; replace clutch plate in the case of wear and damage:
 
Remove/install flywheel / drive plate AR03.30-P-8001OGR
11 Install in the reverse order    
STARTER

Number Designation Engine 642
BA15.30-P-1002-01N Nut, connection for circuit 50 Nm 6
STARTER

Number Designation Engine 642
BA15.30-P-1003-01N Screw/bolt, starter to cylinder crankcase Nm 40
STARTER

Number Designation Engine 642
BA15.30-P-1001-01N Nut, connection for circuit 30 Nm 14