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CMP Synchronizer: Installation

  1. Install Synchro Positioner (T96T-12200-A) on synchronizer housing. See Fig 1 . Rotate synchronizer shaft until vane on shaft aligns with slot on synchro positioner. Rotate synchro positioner until engaged into notch in housing. Dip drive gear in engine oil.
    Fig 1: Installing Synchro Positioner On Synchronizer Assembly (Typical)
    G95I35855Courtesy of FORD MOTOR CO.
  2. As synchronizer is inserted into engine, synchronizer shaft will rotate. When seated, synchro positioner should point at about 30° offset from engine centerline. Synchronizer electrical connector should be located in original position.
  3. Install synchronizer assembly into engine. Ensure synchro positioner is pointing directly forward (parallel to crankshaft centerline). See Fig 2 . Synchronizer electrical connector should be located in original position.
  4. Install hold-down clamp and tighten bolt to specification. See TORQUE SPECIFICATIONS  . Install CMP sensor to synchronizer and tighten to specification. Reconnect wiring to CMP sensor. Connect negative battery cable.
Fig 2: Identifying Synchronizer Alignment
G95A35857Courtesy of FORD MOTOR CO.
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