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Power Steering System Purging

Fig 1: Identifying Special Service Tool
G03453747Courtesy of FORD MOTOR CO.
MATERIAL SPECIFICATION

Item Specification
Motorcraft MERCON Multi-Purpose (ATF) Transmission Fluid XT-2-QDX MERCON
NOTE: If the air is not purged from the power steering system correctly, pump failure could result. This condition can occur on pre-delivery vehicles with evidence of aerated fluid or on vehicles that have had steering component repairs.

A whine heard from the power steering pump may be caused by air in the system. The power steering purging procedure must be performed under the following conditions:

  1. Remove the cap and install the special tools.
    Fig 2: Removing Cap
    G03453748Courtesy of FORD MOTOR CO.
  2. Start the engine and allow it to idle.
  3. Using the special tool, apply maximum vacuum for a minimum of three minutes with the engine at idle. Maintain the maximum vacuum with vacuum pump.
    Fig 3: Identifying Special Tool
    G03453749Courtesy of FORD MOTOR CO.
  4. Release the vacuum source and remove vacuum pump.
  5. Add fluid to power steering fluid reservoir.
    Fig 4: Removing Vacuum Pump
    G03453750Courtesy of FORD MOTOR CO.
  6. Using the special tool, reinstall the vacuum pump stopper and apply maximum vacuum.
    Fig 5: Reinstalling Vacuum Pump Stopper And Apply Maximum Vacuum
    G03453751Courtesy of FORD MOTOR CO.
  7. CAUTION: Do not hold the steering wheel against the stops for more than three to five seconds at a time. Damage to the power steering pump can occur.
  8. Cycle the steering wheel from stop-to-stop every 30 seconds for approximately five minutes.
  9. Stop the engine, release the vacuum source, and remove vacuum pump.
  10. Add power steering fluid if necessary. Install the power steering fluid reservoir cap.
    Fig 6: Installing Power Steering Fluid Reservoir Cap
    G03453752Courtesy of FORD MOTOR CO.
  11. CAUTION: Do not hold the steering wheel against the stops for more than three to five seconds at a time. Damage to the power steering pump can occur.
  12. Start the engine and cycle the steering wheel from stop-to-stop every 30 seconds for approximately five minutes.
  13. Check for power steering fluid leaks at all connections. If the power steering fluid still shows signs of aeration, repeat this procedure.