Side Shaft Gear Assembly: Disassembly

If there is excessive contamination present, this entire procedure will need to be carried out.

Inspect the side shaft gear assembly for damage. If no damage is indicated the installation of a new O-ring seal and dust cover only will be required.

1. Inspect the side shaft gear assembly for damage (chipped teeth, worn bearing or contamination). If no damage or contamination is indicated the installation of a new O-ring seal and dust cover will only be required.
2. Remove and discard the side gear assembly O-ring seal.
   Fig 1: Locating Side Gear Assembly O-Ring Seal

   Courtesy of FORD MOTOR CO.
3. Remove and discard the rubber dust cover.
   Fig 2: Locating Rubber Dust Cover

   Courtesy of FORD MOTOR CO.
NOTE: It may be necessary to press the gear assembly into the cover to remove the snap ring.
Fig 3: Locating Snap Ring
Courtesy of FORD MOTOR CO.
4. If required, remove and discard the snap ring.
5. If required, using the special tool, press the gear from the bearing.
   Fig 4: Identifying Special Tool (205-D064)

   Courtesy of FORD MOTOR CO.
6. The cover, bearing and retaining snap ring are only serviced as an assembly.
   Fig 5: Locating Snap Ring

   Courtesy of FORD MOTOR CO.