Engine - Repair (R55) -- Cooper

Safety And General Information
- 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
- 00..... Safety instructions for handling oil
  - Notes
  - 00 Risk of injury if oil comes into contact with eyes and skin
  - 00..... Danger of poisoning if oil is ingested/absorbed through the skin
- 11 00... Engine oil service
- Engine identification
- 11 00... Handling components after flood damage
- 11 00... Overview of consumables
- 11 00 039 Checking compression of all cylinders (N14)
- 11 00 039 Checking compression of all cylinders (N16 and N18)
- 11..... Equipment recording special tool number of the transverse member for fixing the engine in the installation location
- Mounting engine on assembly stand (N14)
- Mounting engine on assembly stand (N16)
- Mounting engine on assembly stand (N18)
- 11 00 050 Removing and installing engine (N14)
- 11 00 050 Removing and installing engine with transmission (N16)
- 11 00 050 Removing and installing engine with transmission (N18)
- 11 00 Removing and installing/replacing acoustic cover (N14)
- 11 00 Removing and installing/replacing acoustic cover (N16)
- 11 00 Removing and installing/replacing acoustic cover (N18)
- 11 00 680 Replacing screw plug in crankcase lower half (N16)
- 11 00 680 Replacing screw plug in crankcase lower half (N18)
- 11 00 670 Securing engine in installation position (N14, N16, N18 N47)
Cylinder Head With Cover
- 11 12 729 Checking cylinder head for water leaks (N14)
- 11 12 729 Checking cylinder head for water leaks (N16)
- 11 12 729 Checking cylinder head for water leaks (N18)
- 11 12 670 Cleaning intake port with walnut shell granulate (N14)
- 11 12 100 Removing and installing/sealing cylinder head (N14)
- 11 12 100 Removing and installing/sealing cylinder head (N16)
- 11 12 100 Removing and installing/sealing cylinder head (N18)
- 11 12 000 Removing and installing/sealing cylinder head cover (N14)
- 11 12 000 Removing and installing/sealing cylinder head cover (N16)
- 11 12 000 Removing and installing/sealing cylinder head cover (N18)
- 11 12 101 Replacing cylinder head gasket (N14)
- 11 12 101 Replacing cylinder head gasket (N16)
- 11 12 101 Replacing cylinder head gasket (N18)
- 11 12 719 Resurfacing cylinder head lower face (N18)
- 11 12 719 Resurfacing cylinder head sealing face (N14)
- 11 12 719 Resurfacing cylinder head sealing face (N16)
Oil Sump
- 11 13 000 Removing and installing, sealing or replacing oil sump (N14)
- 11 13 000 Removing and installing, sealing or replacing oil sump (N16)
- 11 13 000 Removing and installing, sealing or replacing oil sump (N18)
Housing Cover
- 11 14 151 Replacing crankshaft radial seal (N14)
- 11 14 151 Replacing crankshaft radial shaft seal (N16)
- 11 14 151 Replacing crankshaft radial shaft seal (N18)
- 11 14 005 Replacing front crankshaft radial seal (N14)
- 11 14 005 Replacing front crankshaft radial seal (N16)
- 11 14 005 Replacing front crankshaft seal (N18)
Crankshaft With Bearing
- 11 21 531 Replacing all crankshaft main bearings (N14)
- 11 21 531 Replacing all crankshaft main bearings (N16)
- 11 21 531 Replacing all crankshaft main bearings (N18)
- 11 21 500 Replacing crankshaft (N14)
- 11 21 500 Replacing crankshaft (N16)
- 11 21 500 Replacing crankshaft (N18)
Flywheel
- 11 22 500 Removing and installing or replacing flywheel (N14)
- 11 22 500 Removing and installing or replacing flywheel (N16)
- 11 22 500 Removing and installing or replacing flywheel (N18)
Vibration Damper
- 11 23 010 Removing and installing or replacing vibration damper (N14)
- 11 23 010 Removing and installing or replacing vibration damper (N16)
- 11 23 010 Removing and installing or replacing vibration damper (N18)
Connecting Rod With Bearing
- 11 24 571 Replace all big-end bearings (N16)
- 11 24 571 Replace all connecting rod bearings (N18)
- 11 24 571 Replacing conrod bearings (N14)
Piston With Rings And Pin
- 11 25 530 Removing and installing or replacing all pistons (N16)
- 11 25 530 Removing and installing or replacing all pistons (N18)
- 11 25 530 Removing and installing/replacing all pistons (N14)
- 11 25 671 Replacing piston rings on all pistons (N14)
- 11 25 671 Replacing piston rings on all pistons (N16)
- 11 25 671 Replacing piston rings on all pistons (N18)
V-Ribbed Belt With TENSIONER/Deflection Element
- 11 28 035 Removing and installing/replacing friction gear (N14)
- 11 28 035 Removing and installing/replacing friction gear (N16)
- 11 28 035 Removing and installing/replacing friction gear (N18)
- 11 28 012 Replacing drive belt (without A/C system)
- 11 28 012 Replacing drive belt (without heating and air conditioning system)
- 11 28 010 Replacing drive belt for alternator (N14)
- 11 28 010 Replacing drive belt for alternator (N16)
- 11 28 010 Replacing drive belt for alternator (N18)
- 11 28 020 Replacing tensioning device for alternator drive belt (N14)
- 11 28 020 Replacing tensioning device for alternator drive belt (N16)
- 11 28 020 Replacing tensioning device for alternator drive belt (N18)
Camshaft
- 11 31 505 Adjusting camshaft timing (N14)
- 11 31 505 Adjusting camshaft timing (N16)
- 11 31 505 Adjusting camshaft timing (N18)
- 11 31 005 Check engine timing of camshaft (N16)
- 11 31 005 Checking camshaft timing (N14)
- 11 31 005 Checking camshaft timing (N18)
- 11 31 090 Installing and removing or replacing chain tensioner piston (N16)
- 11 31 090 Installing and removing or replacing chain tensioner piston (N18)
- 11 31 090 Installing and removing/replacing chain tensioner piston (N14)
- 11 31 025 Removing and installing or replacing intake camshaft (N16)
- 11 31 025 Removing and installing or replacing intake camshaft (N18)
- 11 31 028 Removing and installing/replacing exhaust camshaft (N14)
- 11 31 028 Removing and installing/replacing exhaust camshaft (N16)
- 11 31 028 Removing and installing/replacing exhaust camshaft (N18)
- 11 31 025 Removing and installing/replacing inlet camshaft (N14)
- 11 31 051 Replacing timing chain (N16)
- 11 31 051 Replacing timing chain (N18)
Rocker Arm With Bearing Mount
- 11 33 050 Removing and installing or replacing all rocker arms (N16)
- 11 33 050 Removing and installing or replacing all rocker arms (N18)
- 11 33 050 Removing and installing/replacing all cam followers (N14)
Valves With Springs
- 11 34 552 Removing and installing or replacing all valves (N14)
- 11 34 552 Removing and installing or replacing all valves (N16)
- 11 34 552 Removing and installing or replacing all valves (N18)
- 11 34 715 Replacing all valve springs (N14)
- 11 34 715 Replacing all valve springs (N16)
- 11 34 715 Replacing all valve springs (N18)
- 11 34 560 Replacing all valve stem seals (N14)
- 11 34 560 Replacing all valve stem seals (N16)
- 11 34 560 Replacing all valve stem seals (N18)
Variable Camshaft Timing
- 11 36 046 Removing and installing or replacing intake and exhaust camshaft adjusters (N16)
- 11 36 655 Removing and installing/replacing both solenoid valves (N14)
- 11 36 655 Removing and installing/replacing both solenoid valves (N16)
- 11 36 655 Removing and installing/replacing both solenoid valves (N18)
- 11 36 042 Removing and installing/replacing intake adjuster (N14)
- 11 36 042 Removing and installing/replacing intake adjuster (N18)
Variable Valve Gear
- 11 37 005 Removing and installing/replacing eccentric shaft (N16)
- 11 37 005 Removing and installing/replacing eccentric shaft (N18)
- 11 37 030 Removing and installing/replacing eccentric shaft sensor (N16)
- 11 37 010 Removing and installing/replacing intermediate levers (N16)
- 11 37 010 Removing and installing/replacing intermediate levers (N18)
- 11 37 020 Removing and installing/replacing positioning motor for eccentric shaft (N16)
- 11 37 020 Removing and installing/replacing positioning servomotor for eccentric shaft (N18)
Oil Supply
- 11 40 000 Checking engine oil pressure (N14)
- 11 40 000 Checking engine oil pressure (N16)
- 11 40 000 Checking engine oil pressure (N18)
Oil Pump With Filter And Drive
- 11 41... Installing repair kit for oil pump solenoid valve wiring (N16, N18)
- 11 41 000 Removing and installing oil pump (N14)
- 11 41 000 Removing and installing oil pump (N16)
- 11 41 000 Removing and installing oil pump (N18)
- 11 41 519 Removing and installing or replacing the solenoid valve (N16)
- 11 41 519 Removing and installing or replacing the solenoid valve (N18)
- 11 41... Retrofit oil pump solenoid valve additional wiring harness (N16, N18)
Oil Filter And Lines
- 11 42 020 Removing and installing/replacing full-flow oil filter (N16)
- 11 42 020 Removing and installing/replacing full-flow oil filter (N18)
Oil Filling, Dipstick
- 11 43 000 Removing and installing/replacing guide tube for dipstick (N14)
- 11 43 000 Removing and installing/replacing guide tube for dipstick (N16)
- 11 43 000 Removing and installing/replacing guide tube for dipstick (N18)
Water Pump With Drive
- 11 51 000 Removing and installing/replacing coolant pump (N14)
- 11 51 000 Removing and installing/replacing coolant pump (N16)
- 11 51 000 Removing and installing/replacing coolant pump (N18)
Thermostat And Connections
- 11 53 000 Removing and installing or replacing coolant thermostat (N16)
- 11 53 000 Removing and installing or replacing coolant thermostat (N18)
- 11 53 590 Removing and installing/replacing auxiliary water pump (N14, N18)
- 11 53 000 Removing and installing/replacing coolant thermostat (N14)
Intake Manifold
- 11 61 050 Removing and installing intake plenum (N14)
- 11 61 050 Removing and installing intake plenum (N16)
- 11 61 050 Removing and installing intake plenum (N18)
- 11 61 365 Replacing left charge air duct (N18)
- 11 61 362 Replacing right charge air duct (N18)
Exhaust Manifold
- 11 62 000 Removing and installing, sealing/replacing exhaust manifold (N16)
TUBOCHARGER With Control
- 11 65 020 Removing and installing/replacing exhaust turbocharger (N14)
- 11 65 020 Removing and installing/replacing exhaust turbocharger (N18)
Vacuum Pump
- 11 66 521 Checking function of vacuum system (N18)
- 11 66 000 Removing and installing or replacing vacuum pump (N16)
- 11 66 000 Removing and installing or replacing vacuum pump (N18)
- 11 66 000 Removing and installing/replacing vacuum pump (N14)
Electronic Valve For Exhaust Gas RECIRCULATION
- 11 74 508 Removing and installing/replacing pressure converter for exhaust turbocharger (N18)
Emission Control, Oxygen Sensor
- 11 78 510 Removing and installing/replacing control sensor (N14)
- 11 78 510 Removing and installing/replacing control sensor (N16)
- 11 78 510 Removing and installing/replacing control sensor (N18)
- 11 78 610 Removing and installing/replacing lambda monitor sensors (N16)
- 11 78 545 Removing and installing/replacing monitor sensor (N14)
- 11 78 545 Removing and installing/replacing monitor sensor (N18)