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Transfer Case Adapter: Reassembly

Tap in each outer race until fully seated. Install collar and driven bevel gear preload spacer onto driven bevel gear assembly. Using bearing installer, press taper roller bearing into transfer case adapter. Install driven bevel gear assembly, and align mating marks. Tighten lock nut to specification using appropriate wrench. See TORQUE SPECIFICATIONS  . Stake lock nut in 2 places.

DRIVEN BEVEL GEAR PRELOAD SPACERS

Part No. Mark Thickness In. (mm)
MD726172 19 .0469 (1.190)
MD722081 22 .0480 (1.220)
MD722082 25 .0492 (1.250)
MD722083 28 .0504 (1.280)
MD722084 31 .0516 (1.310)
MD722085 34 .0528 (1.340)
MD722086 37 .0539 (1.370)
MD722087 40 .0551 (1.400)
MD722088 43 .0563 (1.430)
MD722089 46 .0575 (1.460)
MD722090 49 .0587 (1.490)
MD722091 52 .0598 (1.520)
MD722092 55 .0610 (1.550)
MD722093 58 .0622 (1.580)
MD722094 61 .0634 (1.610)
MD722095 64 .0646 (1.640)
MD722096 67 .0657 (1.670)
MD722097 70 .0669 (1.700)
MD722098 73 .0681 (1.730)
MD722099 76 .0693 (1.760)
MD722100 79 .0705 (1.790)
MD722101 82 .0717 (1.820)
MD722102 85 .0728 (1.850)
MD722103 88 .0740 (1.880)
MD722104 91 .0752 (1.910)
MD722105 94 .0764 (1.940)
Fig 1: Exploded View Of Transfer Case Adapter
G92C12791Courtesy of CHRYSLER CORP.
Fig 2: Checking Driven Bevel Gear Turning Torque
G92D12792Courtesy of CHRYSLER CORP.