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Spacer Selection For Differential Case Preload Adjustment

  1. Put solders [1.6 mm (0.063 inch) diameter, about 10 mm (0.39 inch) long] in the illustrated positions of the transaxle case.
    Fig 1: Installing Solder To Transaxle Case
    G01159121Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  2. Install the taper bearing outer race and differential assembly into the transaxle case.
    NOTE: If necessary, replace the differential case and taper bearing before carrying out these adjustments.
  3. Install the clutch housing and tighten the bolts to the specified torque.

    Tightening torque: 44 +/- 5 N.m (33 +/- 4 ft-lb) 

  4. Remove the clutch housing, and then remove the differential assembly.
  5. Remove the outer race and take out crushed solders.
  6. Measure the thickness of the crushed solder with a micrometer and select a spacer that will provide the standard preload value.

    Standard value: 

    0.05 - 0.11 mm (0.0020 - 0.0043 inch) preload 

    Fig 2: Measuring Thickness Of Crushed Solder
    G01159122Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.