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Reprogramming With The Mut-III (Except Raider Models) (TSB-06-00-004)

Publication date: 2006-02-01
Reference number: TSB-06-00-004
Supersedes refnos: TSB-03-00-015

REPROGRAMMING WITH THE MUT-III (EXCEPT RAIDER MODELS)

REPROGRAMMING WITH THE MUT-III (EXCEPT RAIDER MODELS)

TECHNICAL SERVICE BULLETIN

Reference Number(s): TSB-06-00-004, Date of Issue:  February 01, 2006
MITSUBISHI: All Mitsubishi models
Superceded Bulletin(s): TSB-03-00-015, Date of Issue:  September 01, 2003
NOTE: This TSB supercedes TSB-03-00-015, issued September, 2003, to include instructions for CAN-equipped vehicles.

PURPOSE

This bulletin contains general instructions for reprogramming a Mitsubishi vehicle's PCM using the MUT-III vehicle communication interface (VCI) unit.

IMPORTANT: The PCM reprogramming method to be used depends on the vehicle's type of reprogramming system. Refer to "Reprogramming System Identification" in the Service Technical Resources section of the Mitsubishi Dealer Link, to determine whether a vehicle is K-Line reprogram or CAN reprogram.

K-Line Reprogram Vehicles:  Before beginning reprogramming, you must first transfer the reprogramming data to a PC memory card adapter equipped with a compact flash memory chip. New data is transferred from a DVD to the PC hard drive, then to the PC memory card. After data is in the memory card, it can be downloaded to the VCI, then to the vehicle's PCM (ECU).

CAN Reprogram Vehicles:  Before beginning reprogramming, be sure you have the most current database downloaded in your MUT-III.

The MUT-III is capable of both automatic reprogramming (it automatically selects the appropriate database) and manual reprogramming (you select the database). Automatic reprogramming is recommended for most typical reprogramming situations. If automatic reprogramming is not successful, try manual reprogramming.

AFFECTED VEHICLES

All Mitsubishi models capable of PCM reprogramming, except:

TABLE OF CONTENTS

TABLE OF CONTENTS

TOPIC REFER TO
Transferring Reprogramming Data to Memory Card (K-Line  Vehicles Only) TRANSFERRING REPROGRAMMING DATA TO MEMORY CARD (K-LINE VEHICLES ONLY) 
Reprogramming a Vehicle ECU with the Standalone VCI (K-Line  Vehicles) REPROGRAMMING A VEHICLE ECU WITH THE STANDALONE VCI (K-LINE VEHICLES) 
Automatic Reprogramming (K-Line  Vehicles) AUTOMATIC REPROGRAMMING (K-Line Vehicles) 
Manual Reprogramming (K-Line  Vehicles) MANUAL REPROGRAMMING (K-Line Vehicles) 
Automatic Reprogramming (CAN  Vehicles) AUTOMATIC REPROGRAMMING (CAN VEHICLES) 
Error List ERROR LIST 
Attachment A: RN to VN Database Numbers ATTACHMENT A RN to VN Database Numbers 
NOTE: Whenever the ECU is reprogrammed, the Engine Compartment and Control Module Label (part no. MSSF-024G-00) must be completed and affixed to the vehicle. Refer to the applicable reprogramming TSB for specific information that must be entered on the label.
Fig 1: Modifications Chart
G04155868

TRANSFERRING REPROGRAMMING DATA TO MEMORY CARD (K-LINE VEHICLES ONLY)

Fig 2: Transferring Reprogramming Data To Memory Card
G04155869

Before beginning reprogramming, you must first transfer new reprogramming data from a DVD to a PC memory card adapter equipped with a compact flash memory card. The data is transferred from the DVD-ROM to the PC hard drive, then to the PC memory card.

Components

MUT-III personal computer

Reprogramming database on DVD-ROM

Memory card (MB991853) 128 MByte Compact Flash (CF) *

Memory card adapter (MB991939) PCMCIA *

* Replacement generic memory and adapters can be ordered from SPX/OTC, or purchased locally.

Procedure

  1. Start the MUT-III personal computer.
  2. Start the MUT-III system.
  3. When you receive new reprogramming data, install the reprogramming DVD-ROM into the PC's DVD-ROM drive.
    1. Follow the instructions on the screen. The system will automatically transfer the reprogramming data onto the PC's hard drive.
      Fig 3: Instructions on Screen
      G04155870
  4. Install the memory card into the card adaptor.
  5. Install the card adapter into the PC card slot. (There are two PC card slots. You can use either slot for the card adapter.)

    A "Found New Hardware" message displays on the monitor. Wait for the message to disappear.

    Fig 4: Installing Card Adapter Into PC Card Slot
    G04155871
  6. Select "Special function".
    Fig 5: Display Special Function
    G04155872
  7. Select "ECU reprogramming".
    Fig 6: Display ECU Reprogramming
    G04155873
  8. Select "Memory card transfer". (Do not remove the memory card from the PC.)
    Fig 7: Display Memory Card Transfer
    G04155874
  9. Select memory card "E:\" and press the check mark button.
    Fig 8: Identifying MUT-III - Display Memory Card E:\And Press Check Mark Button
    G04155875
  10. When the message "It transfers data to the memory card. Are you ready?" displays, press the check mark button.
    Fig 9: Display Check Mark Button
    G04155876
  11. A progress monitor displays during data transfer to the memory card.
  12. When the message "Transfer is complete" appears, press the check mark button.
    Fig 10: Display Message Transfer Is Complete
    G04155877

    To remove the memory card:

  13. Double-click the removal icon in the lower right corner of the screen.
    Fig 11: Removal Icon
    G04155878
  14. Select "PCMCIA IDE/ATAPI Controller". Then press the Stop button.
  15. Verify that the correct item is selected, then press the OK button.
    Fig 12: OK Button
    G04155879

    When the message "The device can now be safely removed from the system" displays, remove the memory card (press the button next to the PC card slot).

Reprogramming a Vehicle ECU with the Standalone VCI (K-Line Vehicles)

On K-Line vehicles, after data is in the memory card, it can be downloaded to the VCI, then to the vehicle's PCM (ECU).

Fig 13: Reprogramming Vehicle ECU With Standalone VCI
G04155880
COMPONENTS

Required Component Part Number
VCI (Vehicle communication interface) MB991824
MUT-III main harness A (for vehicles with only a 16-pin  data link connector) MB991910
MUT-III main harness B MB991911
Reprogramming adapter harness (for Outlander and 2002-on Montero) MB991855
Memory card MB991853 or MB991853-01
PC Card adapter MB991939 or MB991939-01
Fig 14: Identifying VCI Connecter Components
G04155881

CONNECTING COMPONENTS

  1. Insert the memory card into the PC card adapter. Then install into the VCI main unit.
  2. Connect the MUT-III main harness A or B to the VCI main unit.
  3. With the ignition switch in the OFF position, connect the MUT-III main harness to the data link connector.
    NOTE: For Outlander and 2002-on Montero models, use 12-pin to 13-pin adapter harness MB991855 to connect the main harness to the data link connector.
    Fig 15: Connecting MUT-III Main Harness
    G04155882
  4. Turn the ignition switch to the ON position.

MAIN MENU

Turn the ignition key to ON. When the VCI unit is turned on, the main menu  displays:

Fig 16: Display Main Menu
G04155883
  • When connecting and disconnecting, do not pull on the harness wires. Pull only on the connectors.
  • During reprogramming, the ignition switch must remain ON.
  • Do not disturb the MUT-III main harness during reprogramming.
  • After reprogramming, start the engine to verify operation.

AUTOMATIC REPROGRAMMING (K-Line Vehicles)

Automatic reprogramming is recommended for most typical reprogramming situations. If automatic reprogramming is not successful, try manual reprogramming. 

  1. In the VCI main menu, select "Automatic RPG". Then press ENTER.
    Fig 17: Main Menu
    G04155884

    The available data will display.

  2. Press ENTER. If the PCM requires reprogramming, the MUT-III will automatically identify the appropriate database. Press ENTER again to transfer the reprogramming data to the VCI.
    Fig 18: Rewrite ECU
    G04155885
    NOTE: To search for another reprogramming data file, press ESC. If another appropriate reprogramming data file exists, it will display. Use the appropriate Technical Service Bulletin to verify that you have selected the correct reprogramming data file.
    1. If the PCM does NOT require reprogramming, this message displays. Press ENTER to return to the main menu.
      Fig 19: ECU At Current Level
      G04155886
    2. If there is no data for reprogramming this PCM, this message displays and no data is transferred. Press ENTER to return to the main menu.
      Fig 20: No Update In PC Card
      G04155887
  3. A progress monitor displays during data transfer to the VCI internal memory.
    Fig 21: Loading
    G04155888
  4. When data transfer is complete, ECU reprogramming automatically begins.
    Fig 22: ECU Reprogramming
    G04155889
  5. The ECU part number and ROM ID are displayed. Press ENTER to continue with reprogramming.
    Fig 23: Reprogram ECU
    G04155890
  6. If the database you selected does not apply to the vehicle's PCM, this message will display. Press ENTER to return to the VCI main menu. Confirm PCM part number and appropriate reprogramming database number.
    Fig 24: RPG Data Does Not Apply To ECU
    G04155891
  7. If the PCM has already been reprogrammed with this database, this message displays and reprogramming will not continue.
    Fig 25: CK For New Data
    G04155892
  8. Verify that the harness is connected properly, then press ENTER. The VCI will retry reprogramming.
    Fig 26: Retry Program
    G04155893
  9. A monitor indicates that reprogramming is in progress.

    There are five phases in the reprogramming process. The VCI will continue with the process automatically. Do not press any key. 

    Fig 27: In Progress Step 1-5
    G04155894

    Step 1: Saves data to the back-up memory.

    Step 2: Erases data in the ECU.

    Step 3: Writes new data in the ECU.

    Step 4: Verifies the new data is transferred.

    Step 5: Erases diagnosis and back-up memory.

  10. The new ECU part number and ROM-ID display.

    You must turn the ignition switch to OFF to complete the reprogramming process. 

    Fig 28: ROM-ID
    G04155895
  11. Start the engine and disconnect the MUT-I
    Fig 29: Test Completed
    G04155896

MANUAL REPROGRAMMING (K-Line Vehicles)

  1. In the main menu, select "Load RPG file". Then press ENTER.
    Fig 30: Load RPG File
    G04155897
  2. Select the reprogramming database by using the down arrow. Then press ENTER.
    Fig 31: Select Reprogramming Database
    G04155898
  3. If the correct database is selected, press ENTER. If not, press ESC to cancel and return to the main menu.
    Fig 32: Correct Database Is Selected
    G04155899
  4. A progress monitor displays during data transfer to the PC memory card.
    Fig 33: Progress Monitor
    G04155900
  5. After the data has been transferred to the PC memory card, this message displays.
    Fig 34: Data Transferred To PC Memory Card
    G04155901
  6. The ECU part number and ROM ID are displayed. Press ENTER to continue with reprogramming.
    Fig 35: ECU Part Number And ROM ID
    G04155902
  7. If the database you selected does not apply to the vehicle's PCM, this message will display.

    Press ENTER to return to the VCI main menu. Confirm PCM part number and appropriate reprogramming database number.

    Fig 36: Return To VCI Main Menu
    G04155903
  8. If the PCM has already been reprogrammed with this database, this message displays and reprogramming will not continue.
    Fig 37: PCM Reprogram
    G04155904
  9. Verify that the harness is connected properly, then press ENTER. The VCI will retry reprogramming.
    Fig 38: VCI Will Retry Reprogramming
    G04155905
  10. A monitor indicates that reprogramming is in progress.

    There are five phases in the reprogramming process. The VCI will continue with the process automatically. Do not press any key. 

    Step 1: Saves data to the back-up memory.

    Step 2: Erases data in the ECU.

    Step 3: Writes new data in the ECU.

    Step 4: Verifies the new data is transferred.

    Step 5: Erases diagnosis and back-up memory.

    Fig 39: In Progress
    G04155906
  11. The new ECU part number and ROM-ID display.

    You must turn the ignition switch to OFF to complete the reprogramming process. 

    Fig 40: New ECU Part Number And ROM-ID
    G04155907
  12. Start the engine and disconnect the MUT-III.
    Fig 41: Start Engine
    G04155908

AUTOMATIC REPROGRAMMING (CAN VEHICLES)

Before beginning reprogramming, you must first transfer new reprogramming data from a DVD to the MUT-III PC hard drive.

  1. Start the MUT-III personal computer.
  2. Start the MUT-III system.
  3. When you receive new reprogramming data, install the reprogramming DVD-ROM into the PC's DVD-ROM drive.
    1. Follow the instructions on the screen. The system will automatically transfer the reprogramming data onto the PC's hard drive.
      Fig 42: Instructions On Screen
      G04155909
  4. Connect the VCI to the vehicle. DO NOT DISCONNECT LAPTOP. 
    IMPORTANT: DO NOT use VCI Standalone Reprogramming on CAN equipped vehicles.
  5. Select "Special Function."
    Fig 43: Select Special Function
    G04155910
  6. Select "ECU reprogramming."
    Fig 44: Select ECU Reprogramming
    G04155911
  7. Select "Automatic Reprogramming (CAN)."
    Fig 45: Select Automatic Reprogramming
    G04155912
  8. The model year and vehicle model display.
    Fig 46: Displaying Model Year And Vehicle Model
    G04155913
    1. If the incorrect model year and/or model are displayed, click on the button at the bottom of the screen.

    Then select the correct model and model year.

    Fig 47: Select Correct Model And Model Year
    G04155914
  9. Select MFI (or Engine and Transmission) and click on the check mark.

    A message will advise you that the system is "Automatic Search the data. " Click on the check mark to continue.

    Fig 48: Select MFI
    G04155915
  10. If the PCM is already reprogrammed for this concern, this screen will display. Do not continue with this reprogramming procedure.

    And, this screen displays if the PCM is already programmed to the same level as the database on the laptop. Make sure that you have the latest reprogramming CD loaded on your MUT-III.

    Fig 49: Reprogramming Loaded On MUT-III
    G04155916
  11. The CAN database screen will display.

    (If more than one row is displayed in the table, select the appropriate ECU part number.)

    Click on the check mark to begin reprogramming.

    It will take up to 10 minutes to complete the reprogramming.

    Fig 50: Displaying CAN Database Screen
    G04155917
  12. This message will display when the reprogramming is successfully completed.
    Fig 51: Reprogramming Completed Message
    G04155918

ERROR LIST

ERROR LIST - K-Line Vehicles

Vehicle battery voltage is low 

If the battery voltage is below 9.8 V for 5 seconds, this error will display.

Fig 52: Battery Voltage Low
G04155919

Recharge or replace the battery. Press ENTER to continue.

Download Error 

This message displays if:

  1. the MUT-III harness is disconnected during reprogramming
  2. the ignition switch is turned off during reprogramming
    Fig 53: Download Error
    G04155920
  3. a communication problem occurs during reprogramming
  4. battery voltage is low

No response from vehicle ECU 

This message displays if:

Fig 54: No Response From Vehicle ECU
G04155921
  • the vehicle ECU does not require reprogramming
  • the MUT-III harness is disconnected during reprogramming
  • the ignition switch is off

Checking ECU download error 

This message displays if there is a communication problem. Turn the ignition switch to OFF and retry.

Fig 55: ECU Download Error
G04155922

ECU check error 

This message displays if the memory card data does not match the ECU data. Press ENTER to update the ECU with the memory card data.

Fig 56: ECU Check Error
G04155923

D/B incorrect, reinstall D/B 

This message displays if the data in the memory card is not appropriate for the PCM. Press ENTER to return to the main menu. Remove the memory card from the VCI and install in the MUT-III PC, then retry data transfer.

Fig 57: D/B Incorrect, Reinstall D/B
G04155924

CK VNxxxxxx; No Data 

This message displays if there is no reprogramming data in the memory card. Press ENTER to return to the main menu. Remove the memory card from the VCI and install in the MUT-III PC, then retry data transfer.

Fig 58: CK VNxxxxxx; No Data
G04155925

Load Error 

This message displays if the data was not successfully transferred from the memory card to the VCI. Press ENTER to return to the main menu. Retry "Automatic RPG" or Load RPG" again.

Fig 59: Load Error
G04155926

ERROR LIST - CAN Vehicles

Vehicle Setting Error 

This message indicates that there is no reprogramming data for the selected vehicle. Select vehicle type again.

Fig 60: Vehicle Setting Error
G04155927

Attention 

This message indicates that the model specifying information (model year, type, class) is insufficient. Select vehicle type again.

Fig 61: Attention
G04155928

Communication Error 

This message indicates that there is a binary file missing from the MUT-III laptop. Reinstall the MUT-III STV software.

Fig 62: Communication Error
G04155929

Connection Error 

This message indicates that connection between the VCI and the vehicle has been lost, or the VCI power switch is off.

Fig 63: Connection Error
G04155930

Reprogramming Error 

This message indicates that no reprogramming data exists in the laptop. Reinstall the reprogramming data.

Fig 64: Reprogram Error
G04155931

Reprogramming Error 

An error occurred during the reprogramming process. Restart the reprogramming process from the beginning.

Fig 65: Reprogram Error
G04155932

Unable to Erase DTCs 

The DTC could not be erased. Use the MUT-III diagnosis function to erase the DTCs.

Fig 66: Unable To Erase DTCs
G04155933

Database Error 

An error occurred when searching for the reprogramming data. Reinstall the MUT-III STV software.

Fig 67: Database Error
G04155934

Internal Process Error 

An internal process error occurred when searching for the reprogramming data. Reinstall the MUT-III STV software.

Fig 68: Internal Process Error
G04155935

IV. WARRANTY INFORMATION

PCM reprogramming based on customer complaint or recall only. Use the appropriate PCM reprogramming labor operation listed in the applicable TSB.

Labor time for updating ROM packs is no longer applicable.

ATTACHMENT A RN to VN Database Numbers

If you are using reprogramming information in a TSB that was issued before MUT-III reprogramming capability became available, use the tables below to determine the appropriate MUT-III database number.

Fig 69: MUT-III Attachment A RN To VN Database Numbers Chart
G04155936
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