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Home >> Mitsubishi >> 2004 >> Galant ES >> Repair and Diagnosis >> Engine Performance >> System >> Fuel Supply >> On-Vehicle Service >> Fuel Level Sensor Replacement
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Fuel Level Sensor Replacement

  1. Remove the rear seat cushion assembly. Refer to REAR SEAT ASSEMBLY .
  2. Remove the hole cover (RH).
    Fig 1: Removing Hole Cover
    G00944831Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. Disconnect the fuel level sensor (sub) connector and fuel tank differential pressure sensor connector.
    Fig 2: Disconnecting Fuel Level Sensor
    G00944832Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: When withdrawing the fuel level sensor (sub) from the fuel tank, be careful not damage the sensor unit and the float.
  4. Remove the fuel level sensor (sub) mounting bolts and remove the fuel tank gauge unit from service hole.
    Fig 3: Removing Fuel Level Sensor (Sub) Mounting Bolts
    G00944833Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: When inserting the fuel level sensor (sub) into the fuel tank, be careful not damage the sensor unit and the float.
  5. Install the fuel level sensor to the fuel tank through the service hole.
    Fig 4: Installing Fuel Level Sensor To Fuel Tank
    G00944834Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  6. Connect the fuel level sensor (sub) connector and fuel tank differential pressure sensor connector.
    Fig 5: Connecting Fuel Level Sensor (Sub) Connector And Fuel Tank Differential Pressure Sensor Connector
    G00944835Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  7. Install the hole cover (RH).

    Tightening torque: 1.5 +/- 0.5 N-m (14 +/- 4 in-lb) 

  8. Install the rear seat cushion assembly. Refer to REAR SEAT ASSEMBLY .
    Fig 6: Installing Rear Seat Cushion Assembly
    G00944836Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.