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Home >> Mitsubishi >> 2004 >> Lancer ES, Standard >> Repair and Diagnosis (Single Page) >> Transmission >> Manual Trans >> Manual Transaxle Overhaul - Except Evolution >> Transaxle >> Disassembly And Assembly >> Adjustment Before Assembly >> Spacer Selection For Differential Case Preload Adjustment
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Spacer Selection For Differential Case Preload Adjustment

  1. Put solders [1.6 mm (0.063 inch) diameter, about 10 mm (0.39 inch) long] in the illustrated positions of the transaxle case.
  2. Install the taper bearing outer race and differential assembly into the transaxle case.
    NOTE: If necessary, replace the differential case and taper bearing before carrying out these adjustments.
    Fig 1: Identifying Solders
    G00809985Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. Install the clutch housing and tighten the bolts to the specified torque.
    1. Tightening torque: 44 +/- 5 N.m (33 +/- 4 ft-lb) 
  4. Remove the clutch housing, and then remove the differential assembly.
  5. Remove the outer race and take out crushed solders.
  6. Measure the thickness of the crushed solder with a micrometer and select a spacer that will provide the standard preload value.
    1. Standard value: 
    2. 0.05 - 0.11 mm (0.0020 - 0.0043 inch) preload 
    Fig 2: Identifying Measuring Thickness Of Crushed Solder With A Micrometer
    G00809986Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.