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>>N<< Bellows Band Installation

WARNING: This page is about a different car, the 2004 Mitsubishi Eclipse. However, it is still accessible from the selected car via links, so may be relevant.
  1. Turn the adjusting bolt of special tool MB991561 to adjust the opening dimension (W) to the standard value.
    Fig 1: Identifying Adjusting Bolt Of Special Tool MB991561
    G03279426Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    NOTE: The dimension (W) is adjusted by approximately 0.7 mm (0.03 inch) per one turn.
    NOTE: Do not turn the adjusting bolt more than one turn.

    Standard value (W): 1.9 mm (0.07 inch)

    < When more than 1.9 mm (0.07 inch>): Screw in the adjusting bolt.

    < When less than 1.9 mm (0.07 inch>): Loosen the adjusting bolt.

    CAUTION:
    • Hold the rack housing, and use special tool MB991561 to crimp the bellows band securely.
    • Crimp the bellows band until special tool MB991561 touches the stopper.
  2. Use special tool MB991561 to crimp the bellows band.
  3. Fig 2: Crimping Bellows Band Using Special Tool MB991561
    G03279427Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  4. Check that crimped width (A) is within the standard value.
    Fig 3: Checking Crimped Width
    G03279428Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

    Standard value (A): 1.4-1.8 mm (0.06 - 0.07 inch)

    < When more than 1.8 mm (0.07 inch>): Readjust the dimension (W) of step  1 to the value calculated by the following equation, and repeat step  2.

    W = 5.5 mm (0.22 inch) - A [Example: if (A) is 1.9 mm (0.07 inch), (W) is 3.6 mm (0.14 inch).]

    < When less than 1.4 mm (0.06 inch>): Remove the bellows band, readjust the dimension (W) of step  1 to the value calculated by the following equation, and use a new bellows band to repeat steps  2 to  3.

    W = 5.5 mm (0.22 inch) - A [Example: if (A) is 1.3 mm (0.05 inch), (W) is 4.2 mm (0.17 inch).]