DTC 22: Stoplight Switch System: Diagnosis
Required Special Tools:
- MB991958: Scan tool (MUT-III sub assembly)
- MB991824: V.C.I.
- MB991827: MUT-III USB cable
- MB991911: MUT-III main harness B
- MB991223: Harness set
- STEP 1. Using scan tool MB991958, check data list item 05: Stoplight Switch. CAUTION: To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
- Connect scan tool MB991958 to the data link connector.
- Turn the ignition switch to the "ON" position.
- Set scan tool MB991958 to data reading mode.
- Item 05, Stoplight Switch.
- When the brake pedal is depressed, the display on scan tool MB991958 should be "ON".
- When the brake pedal is released, the display on scan tool MB991958 should be "OFF".
- Item 05, Stoplight Switch.
- Turn the ignition switch to the "LOCK" (OFF) position.
- Disconnect scan tool MB991958.
Q: Is the switch operating properly?
- YES: Go to Step 14.
- NO: Go to Step 2.
- STEP 2. Check the stoplight operation.
Check the stoplight operation.
- When the brake pedal is depressed, the stoplight will illuminate.
- When the brake pedal is released, the stoplight does not illuminate.
Q: Is the stoplight will illuminate (when the brake pedal is depressed) and the stoplight does not illuminate (when the brake pedal is released)?
- YES: Go to Step 3.
- NO: Go to Step 6.
- STEP 3. Measure the terminal voltage at ECM connector C-135 < M/T > or PCM connector C-136 < A/T >.
- Do not disconnect ECM connector C-135 < M/T > or PCM connector C-136 < A/T >.
- Turn the ignition switch to the "ON" position.
- Measure the voltage between ECM connector C-135 < M/T > terminal 39 or PCM connector C-136 < A/T > terminal 39 and ground by backprobing.
- When the brake pedal is depressed, the voltage should measure battery positive voltage (approximately 12 volts).
- When the brake pedal is released, the voltage should measure 1 volt or less.
- Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage battery positive voltage (approximately 12 volts) when the brake pedal is depressed and 1 volt or less when the brake pedal is released?
- YES: Go to Step 13.
- NO: Go to Step 4.
- STEP 4. Check ECM connector C-135 < M/T > or PCM connector C-136 < A/T > and joint connector (6) C-105 and intermediate connector C-124 for loose, corroded or damaged terminals, or terminals pushed back in the connector.
Q: Are there connectors and terminals in good condition?
- YES: Go to Step 5.
- NO: Repair or replace the damaged components. Then go to Step 23.
- STEP 5. Check the harness wire between ECM connector C-135 < M/T > terminal 9 or PCM connector C-136 < A/T > terminal 9 and stoplight switch connector C-102 terminal 1 for damage.
Q: Are there harness wires in good condition?
- STEP 6. Measure the power supply voltage at stoplight switch connector C-102.
- Disconnect stoplight switch connector C-102.
- Measure the voltage between stoplight switch connector C-102 terminal 2 and ground.
- Voltage should be battery positive voltage.
- Connect stoplight switch connector C-102.
Q: Is the measured voltage battery positive voltage (approximately 12 volts)?
- YES: Go to Step 10.
- NO: Go to Step 7.
- STEP 7. Check stoplight switch connector C-102 and intermediate connector C-129 for loose, corroded or damaged terminals, or terminals pushed back in the connector.
Q: Are there connectors and terminals in good condition?
- YES: Go to Step 8.
- NO: Repair or replace the damaged components. Then go to Step 23.
- STEP 8. Check the harness wire between stoplight switch connector C-102 terminal 2 and fuse number 10 at the relay box in engine compartment for damage.
Q: Are there harness wires in good condition?
- YES: Go to Step 9.
- NO: Repair the damaged harness wire. Then go to Step 23.
- STEP 9. Check the fuse number 10 at the relay box in engine compartment.
Q: Is the fuse in good condition?
- YES: Go to Step 10.
- NO: Check the stoplight system harness and replace the fuse. Then go to Step 23.
- STEP 10. Check the stoplight switch.
- Remove the stoplight switch.
- Connect an ohmmeter to the stoplight switch between terminals 1 and 2.
- Check for continuity between the terminals when the plunger of the stoplight switch is pushed in and when it is released.
- The stoplight switch is operating properly if the circuit is open between terminals 1 and 2 when the plunger is pushed in to a depth of within 4.0 mm (0.16 inch) from the outer case edge surface, and if the resistance value is less than 2 ohms between terminals 1 and 2 when it is released.
Q: Is the stoplight switch between terminals 1 and 2 still open circuit even with the plunger pushed in, and resistance value is less than 2 ohms when plunger is released?
- YES: Install the stoplight switch. Then go to Step 11.
- NO: Replace the stoplight switch. Then go to Step 23.
- STEP 11. Check stoplight switch connector C-102 and intermediate connector C-124 for loose, corroded or damaged terminals, or terminals pushed back in the connector.
Q: Are there connectors and terminals in good condition?
- YES: Go to Step 12.
- NO: Repair or replace the damaged components. Then go to Step 23.
- STEP 12. Check the harness wire between stoplight switch connector C-102 terminal 1 and intermediate connector C-124 terminal 14 for damage.
Q: Is the harness wire in good condition?
- YES: Go to Step 13.
- NO: Repair the damaged harness wire. Then go to Step 23.
- STEP 13. Using scan tool MB991958, check data list item 05: Stoplight Switch. CAUTION: To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
- Connect scan tool MB991958 to the data link connector.
- Turn the ignition switch to the "ON" position.
- Set scan tool MB991958 to data reading mode.
- Item 05, Stoplight Switch.
- When the brake pedal is depressed, the display on scan tool MB991958 should be "ON".
- When the brake pedal is released, the display on scan tool MB991958 should be "OFF".
- Item 05, Stoplight Switch.
- Turn the ignition switch to the "LOCK" (OFF) position.
- Disconnect scan tool MB991958.
Q: Is the switch operating properly?
- YES: Go to Step 22.
- NO: Replace the ECM < M/T > or PCM < A/T > [Refer to ENGINE CONTROL MODULE (ECM) AND POWERTRAIN CO ]. Then go to Step 23.
- STEP 14. Using scan tool MB991958, check data list item 06: Brake Switch. CAUTION: To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
- Connect scan tool MB991958 to the data link connector.
- Turn the ignition switch to the "ON" position.
- Set scan tool MB991958 to data reading mode.
- Item 06, Brake Switch.
- When the brake pedal is depressed, the display on scan tool MB991958 should be "ON".
- When the brake pedal is released, the display on scan tool MB991958 should be "OFF".
- Item 06, Brake Switch.
- Turn the ignition switch to the "LOCK" (OFF) position.
- Disconnect scan tool MB991958.
Q: Is the switch operating properly?
- YES: Go to Step 22.
- NO: Go to Step 15.
- STEP 15. Measure the terminal voltage at ECM connector C-135 < M/T > or PCM connector C-136 < A/T >.
- Do not disconnect ECM connector C-135 < M/T > or PCM connector C-136 < A/T >.
- Turn the ignition switch to the "ON" position.
- Measure the voltage between ECM connector C-135 < M/T > terminal 54 or PCM connector C-136 < A/T > terminal 54 and ground by backprobing.
- When the brake pedal is depressed, the voltage should measure battery positive voltage (approximately 12 volts).
- When the brake pedal is released, the voltage should measure 1 volt or less.
- Turn the ignition switch to the "LOCK" (OFF) position.
Q: Is the measured voltage battery positive voltage (approximately 12 volts) when the brake pedal is depressed and 1 volt or less when the brake pedal is released?
- YES: Go to Step 21.
- NO: Go to Step 16.
- STEP 16. Check the stoplight switch.
- Remove the stoplight switch.
- Connect an ohmmeter to the stoplight switch between terminals 3 and 4.
- Check for continuity between the terminals when the plunger of the stoplight switch is pushed in and when it is released.
- The stoplight switch is operating properly if the circuit is open between terminals 3 and 4 when the plunger is released, and if resistance value is less than 2 ohms between terminals 3 and 4 when the plunger is pushed in to a depth of within 4.5 mm (0.18 inch) from the outer case edge surface.
Q: Is the stoplight switch between terminals 3 and 4 still open circuit when the plunger is released, and resistance value is less than 2 ohms even with the plunger is pushed in?
- YES: Install the stoplight switch . Then go to Step 17.
- NO: Replace the stoplight switch . Then go to Step 23.
- STEP 17. Check ECM connector C-135 < M/T > or PCM connector C-136 < A/T >, intermediate connector C-108 and stoplight switch connector C-102 for loose, corroded or damaged terminals, or terminals pushed back in the connector.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Are there connectors and terminals in good condition?
- YES: Go to Step 18.
- NO: Repair or replace the damaged components. Then go to Step 23.
- STEP 18. Check the harness wire between ECM connector C-135 < M/T > terminal 54 or PCM connector C-136 < A/T > terminal 54 and stoplight switch connector C-102 terminal 3 for damage.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Are there harness wires in good condition?
- YES: Go to Step 19.
- NO: Repair the damaged harness wire. Then go to Step 23.
- STEP 19. Check stoplight switch connector C-102 and intermediate connector C-111 for loose, corroded or damaged terminals, or terminals pushed back in the connector.
Q: Are there connectors and terminals in good condition?
- YES: Go to Step 20.
- NO: Repair or replace the damaged components. Then go to Step 23.
- STEP 20. Check the harness wire between stoplight switch connector C-102 terminal 4 and ground for damage.
Q: Is the harness wire in good condition?
- YES: Go to Step 21.
- NO: Repair the damaged harness wire. Then go to Step 23.
- STEP 21. Using scan tool MB991958, check data list item 06: Brake Switch. CAUTION: To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
- Connect scan tool MB991958 to the data link connector.
- Turn the ignition switch to the "ON" position.
- Set scan tool MB991958 to data reading mode.
- Item 06, Brake Switch.
- When the brake pedal is depressed, the display on scan tool MB991958 should be "ON".
- When the brake pedal is released, the display on scan tool MB991958 should be "OFF".
- Item 06, Brake Switch.
- Turn the ignition switch to the "LOCK" (OFF) position.
- Disconnect scan tool MB991958.
Q: Is the switch operating properly?
- YES: Go to Step 22.
- NO: Replace the ECM < M/T > or PCM < A/T > [Refer to ENGINE CONTROL MODULE (ECM) AND POWERTRAIN CO ]. Then go to Step 23.
- STEP 22. Using scan tool MB991958, read the diagnostic trouble codes. CAUTION: To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
- Connect scan tool MB991958 to the data link connector.
- Turn the ignition switch to the "ON" position.
- Set scan tool MB991958 to read the diagnostic trouble codes.
- Turn the ignition switch to the "LOCK" (OFF) position.
- Disconnect scan tool MB991958.
Q: Is DTC 22 set?
- YES: Replace the ECM < M/T > or PCM < A/T > [Refer to ENGINE CONTROL MODULE (ECM) AND POWERTRAIN CO ]. Then go to Step 23.
- NO: It can be assumed that this malfunction is intermittent (Refer to HOW TO COPE WITH INTERMITTENT MALFUNCTIONS ).
- STEP 23. Using scan tool MB991958, read the diagnostic trouble codes. CAUTION: To prevent damage to scan tool MB991958, always turn the ignition switch to the "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
- Connect scan tool MB991958 to the data link connector.
- Turn the ignition switch to the "ON" position.
- Set scan tool MB991958 to read the diagnostic trouble codes.
- Turn the ignition switch to the "LOCK" (OFF) position.
- Disconnect scan tool MB991958.
Q: Is DTC 22 set?
- YES: Return to Step 1.
- NO: The procedure is complete.