INSPECTION PROCEDURE 1: Speedometer does not work.: Diagnosis
Required Special Tools:
- MB991223: Harness Set
- MB991958: Scan Tool (MUT-III Sub Assembly)
- MB991824: Vehicles Communication Interface (V.C.I.)
- MB991827: MUT-III USB Cable
- MB991911: MUT-III Main Harness B (Vehicles without CAN communication system)
- STEP 1. Check the speedometer.
Use scan tool MB991958 to enter simulated vehicle speed.
- Connect scan tool MB991958 to the data link connector.
- Turn the ignition switch to "ON" position.
- Select "Interactive Diagnosis" from the start-up screen.
- Select "System Select."
- Choose "Meter" from the "BODY" tab.
- Select "Simulated vehicle Speed Output."
OK: The speedometer shows that simulated vehicle speed.
Q: Is the check result satisfactory?
- YES: Go to Step 2.
- NO: Go to Step 4.
- STEP 2. Check the vehicle speed sensor.
- Turn the ignition switch to "ON" position.
- Read the MFI system diagnostic trouble code.
Q: Is MFI system DTC P0500 set?
- STEP 3. Check the odometer and trip odometer operation.
Q: Do the odometer and trip odometer work correctly?
- YES: Go to Step 10.
- NO: Go to Step 4.
- STEP 4. Check the combination meter power supply circuit at the combination meter connector C-41.
- Disconnect the combination meter connector C-41.
- Turn the ignition switch to "ON" position.
- Measure the voltage between terminal 52 and ground.
- The measured value should be 12 volts (battery positive voltage).
Q: Does the measured voltage correspond with this range?
- YES: Go to Step 7.
- NO: Go to Step 5.
- STEP 5. Check the combination meter connector C-41 for damage.
Q: Is combination meter connector C-41 in good condition?
- YES: Go to Step 6.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 6. Check the wiring harness between combination meter connector C-41 (terminal 52) and ignition switch (IG1).
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
NOTE: After checking junction block connectors C-111 and C-108, check the wires. If junction block connectors C-111 and C-108 are damaged, repair or replace the wiring harness. Refer to HARNESS CONNECTOR INSPECTION .Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Is the wiring harness between combination meter connector C-41 (terminal 52) and ignition switch (IG1) in good condition?
- YES: There is no action to be taken.
- NO: Repair the wiring harness. The speedometer should work normally.
- STEP 7. Check the combination meter (speedometer) ground circuit at the combination meter connector C-42.
- Disconnect the combination meter connector C-42.
- Measure the resistance between terminal 34 and ground.
- The measured value should be 2 ohm or less.
Q: Does the measured resistance value correspond with this range?
- YES: Repair or replace the combination meter (printed-circuit board or speedometer and tachometer). The speedometer should work normally.
- NO: Go to Step 8.
- STEP 8. Check the combination meter connector C-42 for damage.
Q: Is combination meter connector C-42 in good condition?
- YES: Go to Step 9.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 9. Check the wiring harness between combination meter connector C-42 (terminal 34) and ground.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Is the wiring harness between combination meter connector C-42 (terminal 34) and ground in good condition?
- YES: There is no action to be taken.
- NO: Repair the wiring harness. The speedometer should work normally.
- STEP 10. Check the combination meter vehicle speed sensor input signal circuit at the combination meter connector C-42.
- Disconnect the vehicle speed sensor connector B-39 < MT>.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
- Disconnect the combination meter connector C-42.
- Turn the ignition switch to "ON" position.
- Measure the voltage between terminal 30 and ground.
- The measured value should be between approximately 7 and 8 volts
Q: Does the measured voltage correspond with this range?
- YES: Repair or replace the combination meter (printed-circuit board or speedometer and tachometer). The speedometer should work normally.
- NO: Go to Step 11.
- Disconnect the vehicle speed sensor connector B-39 < MT>.
- STEP 11. Check the combination meter connector C-42 and vehicle speed sensor connector B-39 (terminal 3) < M/T > for damage.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig 17: Checking Combination Meter Connector C-42 And Vehicle Speed Sensor Connector B-39 - 2.4L EngineCourtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig 18: Checking Combination Meter Connector C-42 And Vehicle Speed Sensor Connector B-39 - 3.0L Engine Without Variable Induction SystemCourtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig 19: Checking Combination Meter Connector C-42 And Vehicle Speed Sensor Connector B-39 -3.0L Engine Variable Induction SystemCourtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Are combination meter connector C-42 and vehicle speed sensor connector B-39 (terminal 3) < M/T > in good condition?
- YES:
- For M/T go to Step 12.
- For A/T go to Step 22.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- YES:
- STEP 12. Check the wiring harness between combination meter connector C-42 (terminal 30) and vehicle speed sensor connector B-39 (terminal 3) < M/T >. Fig 20: Checking Wiring Harness Between Combination Meter Connector C-42 And Vehicle Speed Sensor Connector B-39
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig 22: Identifying Vehicle Speed Sensor Connector B-39 - 3.0L Engine Without Variable Induction SystemCourtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
NOTE: After checking intermediate connector B-36 < M/T >, C-28, and joint connector C-77, check the wires. If intermediate connector C-28 and joint connector C-77 are damaged, repair or replace the wiring harness. Refer to HARNESS CONNECTOR INSPECTION .Fig 24: Checking Wiring Harness Between Combination Meter Connector C-42 And Vehicle Speed Sensor Connector B-39Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Are the wiring harness between combination meter connector C-42 (terminal 30) and vehicle speed sensor connector B-39 (terminal 3) < M/T > in good condition?
- YES: There is no action to be taken.
- NO: Repair the wiring harness. The speedometer should work normally.
- STEP 13. Check the vehicle speed sensor power supply circuit at the vehicle speed meter connector B-39 < M/T >.
- Disconnect the vehicle speed sensor connector B-39 < M/T >.
- Turn the ignition switch to "ON" position.
- Measure the voltage between terminal 1 and ground.
- The measured value should be 12 volts (battery positive voltage).
Q: Does the measured voltage correspond with this range?
- YES: Go to Step 16.
- NO: Go to Step 14.
- STEP 14. Check the vehicle speed sensor connector B-39 < M/T > damage.
Q: Is vehicle speed sensor connector B-39 < M/T > in good condition?
- YES: Go to Step 15.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 15. Check the wiring harness between vehicle speed sensor connector B-39 (terminal 1) < M/T > and ignition switch (IG1).
NOTE: After checking junction block connectors C-111 and C-112, joint connector C-78 and intermediate connector B-36 < M/T >, C-28, check the wires. If junction block connectors C-111 and C-112, joint connector C-78 and intermediate connector B-36 < M/T >, C-28 are damaged, repair or replace the wiring harness. Refer to HARNESS CONNECTOR INSPECTION .
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Are the wiring harness between vehicle speed sensor connector C-39 (terminal 1) < M/T > and ignition switch (IG1) in good condition?
- YES: There is no action to be taken.
- NO: Repair the wiring harness. The speedometer should work normally.
- STEP 16. Check the vehicle speed sensor ground circuit at the vehicle speed sensor connector B-39 < M/T >.
- Disconnect the vehicle speed sensor connector B-39 < M/T >.
- Measure the resistance between terminal 2 and ground.
- The measured value should be 2 ohm or less.
Q: Does measured resistance value correspond with this range?
- YES: Go to Step 19
- NO: Go to Step 17.
- STEP 17. Check the vehicle speed sensor connector B-39 < M/T > for damage.
Q: Is vehicle speed connector B-39 < M/T > in good condition?
- YES: Go to Step 18.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 18. Check the wiring harness between vehicle speed sensor connector B-39 (terminal 2) < M/T > and ground.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
NOTE: After checking intermediate connector B-36 < M/T >, check the wires. If intermediate connector B-36 < M/T > is damaged, repair or replace the wiring harness. Refer to HARNESS CONNECTOR INSPECTION .Q: Is the wiring harness between vehicle speed sensor connector B-39 (terminal 2) < M/T > and ground in good condition?
- YES: There is no action to be taken.
- NO: Repair the wiring harness. The speedometer should work normally.
- STEP 19. Check the vehicle speed sensor signal circuit at the vehicle speed sensor connector B-39.
- Remove the battery and the battery case.
- Disconnect the vehicle speed sensor connector B-39.
- Withdraw the wiring harness side of the vehicle speed sensor connector B-39.
- Install the battery and the battery case.
- Turn the ignition switch to "ON"
- Measure the voltage between terminal 3 and ground.
- The measured value should be 9 volts or more.
Q: Does the measured voltage correspond with this range?
- YES: Replace the vehicle speed sensor. The speedometer should work normally.
- NO: Go to Step 20.
- STEP 20. Check the vehicle speed sensor connector B-39 < M/T >, auto-cruise control-ECU connector C-20, ECM < M/T > connector C-60 <2.4L-M/T>, C-62 <3.0L-M/T> and combination meter connector C-42.
Q: Are vehicle speed sensor connector B-39, auto-cruise control-ECU connector C-20 ECM < M/T > connector C-60 <2.4L-M/T>, C-62 <3.0L-M/T> and combination meter connector C-42 in good condition?
- YES: Go to Step 21.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 21. Check the wiring harness from vehicle speed sensor connector B-39 (terminal 3) < M/T > to auto-cruise control-ECU connector C-20 (terminal 10), ECM < M/T > connector C-60 (terminal 86) <2.4L-M/T>, C-62 (terminal 80) <3.0L-M/T> and combination meter connector C-42 (terminal 30).
NOTE: After checking joint connector C-77 and intermediate connector C-28, check the wires. If joint connector C-77 and intermediate connector C-28 are damaged, repair or replace the wiring harness. Refer to HARNESS CONNECTOR INSPECTION .
Q: Are the wiring harness from vehicle speed sensor connector B-39 (terminal 3) to auto-cruise control-ECU connector C-20 (terminal 10), ECM < M/T > connector C-60 (terminal 86) <2.4L-M/T>, C-62 (terminal 80) <3.0L-M/T> and combination meter connector C-42 (terminal 30) in good condition?
- YES: Go to Step 43
- NO: Repair the wiring harness. The speedometer should work normally.
- STEP 22. Using scan tool MB991958, read the diagnostic trouble code.
Check if an A/T system DTC is set.
Q: Is A/T diagnostic trouble code number "23" output?
- YES: Go to Step 29.
- NO: Go to Step 23.
- STEP 23. Using scan tool MB991958, check data list item 29: Vehicle Speed Signal. CAUTION: To prevent damage to scan tool MB991958, always turn the ignition switch to "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
- Connect scan tool MB991958 to the data link connector.
- Start the engine.
- Set scan tool MB991958 to data reading mode for item 29: Vehicle Speed Signal.
- Check that the speedometer and scan tool display speed match when driving at a vehicle speed of 40 km/h (25 mph).
- Turn the ignition switch to "LOCK" (OFF) position.
Q: Is the sensor operating properly?
- YES: This malfunction is intermittent. Refer to HOW TO COPE WITH INTERMITTENT MALFUNCTIONS .
- NO: Go to Step 24.
- STEP 24. Using the oscilloscope, check the waveform at PCM connector C-57 <2.4L> or C-59 <3.0L>.
- Do not disconnect connector C-57 <2.4L> or C-59 <3.0L>.
- Connect an oscilloscope probe to PCM connector C-57 <2.4L> or C-59 <3.0L> terminal 80 by backprobing.
- Start the engine.
- Check the waveform.
- The waveform should show a pattern similar to the illustration when running the vehicle.
- Turn the ignition switch to "LOCK" (OFF) position.
Q: Is the waveform normal?
- YES: Go to Step 25.
- NO: Go to Step 26.
- STEP 25. Check connector C-57 <2.4L> or C-59 <3.0L> at PCM for damage.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Is the connector in good condition?
- YES: Go to Step 28.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 26. Check the combination meter connector C-42 and PCM connector C-57 <2.4L> or C-59 <3.0L> for damage.
Q: Are the connectors in good condition?
- YES: Go to Step 27.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 27. Check wiring harness between combination meter connector C-42 (terminal 30) and PCM connector C-57 (terminal 80) <2.4L> or C-59 (terminal 80) <3.0L>.
NOTE: After checking, joint connector C-77 and intermediate connector C-28, check the wires. If joint connector C-77 and intermediate connector C-28 are damaged, repair or replace the wiring harness. Refer to HARNESS CONNECTOR INSPECTION .
Q: Are the wiring harness from combination meter connector C-42 (terminal 30) and PCM connector C-57 (terminal 80) <2.4L> or C-59 (terminal 80) <3.0L> in good condition?
- YES: Go to Step 28.
- NO: Repair the wiring harness.
- STEP 28. Using scan tool MB991958, check data list item 29: Vehicle Speed Signal. CAUTION: To prevent damage to scan tool MB991958, always turn the ignition switch to "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.
- Connect scan tool MB991958 to the data link connector.
- Start the engine.
- Set scan tool MB991958 to data reading mode for item 29: Vehicle Speed Signal.
- Check that the speedometer and scan tool display speed match when driving at a vehicle speed of 40 km/h (25 mph).
- Turn the ignition switch to "LOCK" (OFF) position.
Q: Is the sensor operating properly?
- YES: This malfunction is intermittent. Refer to HOW TO COPE WITH INTERMITTENT MALFUNCTIONS .
- NO: Replace the PCM.
- STEP 29. Using scan tool MB991958, check data list item 23: Output Shaft Speed Sensor.
- Set scan tool MB991958 to data reading mode for item 23: Output Shaft Speed Sensor.
- When driving at constant speed of 50km/h (31 mph), the display should be "1,600 - 1,900 r/min." <2.4L Engine>, "1,300 - 1,600 r/min." <3.0L Engine> (Gear range: 3rd gear)
- Turn the ignition switch to "LOCK" (OFF) position.
Q: Is the sensor operating properly?
- YES: This malfunction is intermittent. Refer to HOW TO COPE WITH INTERMITTENT MALFUNCTIONS .
- NO: Go to Step 30.
- Set scan tool MB991958 to data reading mode for item 23: Output Shaft Speed Sensor.
- STEP 30. Check the ground voltage at PCM connector C-50 <2.4L> or C-52 <3.0L> by backprobing.
- Do not disconnect connector C-50 <2.4L> or C-52 <3.0L>.
- Turn the ignition switch to the "ON" position.
- Measure the voltage between terminal 16 and ground by backprobing.
- The measured value should be 0.5 volt or less.
- Turn the ignition switch to the "LOCK" (OFF) position.
Q: Does the measured voltage correspond with this range?
- YES: Go to Step 32.
- NO: Go to Step 31.
- STEP 31. Check connector C-50 <2.4L> or C-52 <3.0L> at PCM for damage.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Is the connector in good condition?
- YES: Go to Step 32.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 32. Check the sensor output voltage at PCM connector C-61 <2.4L> or C-63 <3.0L> by backprobing.
- Do not disconnect connector C-61 <2.4L> or C-63 3.0L>.
- Disconnect connector B-38 at the output shaft speed sensor.
- Turn the ignition switch to "ON" position.
- Measure the voltage between terminal 104 and ground by backprobing.
- The measured value should be between 4.9 and 5.1 volts.
- Turn the ignition switch to "LOCK" (OFF) position.
Q: Does the measured voltage correspond with this range?
- YES: Go to Step 35.
- NO: Go to Step 33.
- STEP 33. Check connectors C-61 <2.4L> or C-63 <3.0L> at PCM and B-38 at output shaft speed sensor for damage.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Are the connectors in good condition?
- YES: Go to Step 34.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 34. Check harness for short circuit to ground between PCM connector C-61 <2.4L> or C-63 <3.0L> (terminal 104) and output shaft speed sensor connector B-38 (terminal 2).
Q: Are the wiring harness from PCM connector C-61 <2.4L> or C-63 <3.0L> (terminal 104) and output shaft speed sensor connector B-38 (terminal 2) in good condition?
- YES: Go to Step 35.
- NO: Repair the wiring harness.
- STEP 35. Using the oscilloscope, check the waveform at PCM connectors C-50, C-61 <2.4L> or C-52, C-63 <3.0L> by backprobing.
- Do not disconnect connectors C-50, C-61 <2.4L> or C-52, C-63 <3.0L>.
- Connect an oscilloscope probe to PCM connector C-50 <2.4L> or C-52 <3.0L> terminal 16 and to PCM connector C-61 <2.4L> or C-63 <3.0L> terminal 104 by backprobing.
- Start the engine and run at constant speed of 50km/h (31mph). (Gear range: 3rd gear)
- Check the waveform.
- The waveform should show a pattern similar to the illustration. The maximum value should be 4.8 volts and more and the minimum value 0.8 volts and less. The output waveform should not contain the noise.
- Turn the ignition switch to "LOCK" (OFF) position.
Q: Does the measured voltage correspond with this range?
- YES: Go to Step 36.
- NO: Go to Step 37.
- STEP 36. Check connectors C-50, C-61 <2.4L> or C-52, C-63 <3.0L> at PCM for damage.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Are the connectors in good condition?
- YES: Go to Step 24.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 37. Check connectors C-50, C-61 <2.4L> or C-52, C-63 <3.0L> at PCM and B-38 at output shaft speed sensor for damage.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Are the connectors in good condition?
- YES: Go to Step 38.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 38. Check for continuity at output shaft speed sensor connector B-38.
- Disconnect connector B-38 and measure at the harness side.
- Check for the continuity between terminal 1 and ground.
- The measured value should be 2 ohm or less.
Q: Does the measured resistance value correspond with this range?
- YES: Go to Step 39.
- NO: Go to Step 41.
- STEP 39. Check the sensor output voltage at output shaft speed sensor connector B-38.
- Disconnect connector B-38 and measure at the harness side.
- Turn the ignition switch to "ON" position.
- Measure the voltage between terminal 2 and ground.
- The measured value should be between 4.9 and 5.1 volts.
- Turn the ignition switch to "LOCK" (OFF) position.
Q: Does the measured voltage correspond with this range?
- YES: Go to Step 40.
- NO: Repair it because of harness open circuit between output shaft speed sensor connector B-38 terminal 2 and PCM connector C-61 <2.4L-A/T>, C-63 <3.0L-A/T> terminal 104.
- STEP 40. Check the power supply voltage at output shaft speed sensor connector B-38.
- Disconnect connector B-38 and measure at the harness side.
- Turn the ignition switch to "ON" position.
- Measure the voltage between terminal 3 and ground.
- The measured value should be 12 volts (battery positive voltage).
- Turn the ignition switch to "LOCK" (OFF) position.
Q: Does the measured voltage correspond with this range?
- YES: Go to Step 43.
- NO: Go to Step 41.
- STEP 41. Check connectors C-50, C-61 <2.4L> or C-52, C-63 <3.0L> at PCM for damage.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Q: Are the connectors in good condition?
- YES: Go to Step 42.
- NO: Repair or replace the connector. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 42. Check wiring harness between PCM connectors C-50 (terminal 16), C-61 (terminal 104) <2.4L> or C-52 (terminal 16), C-63 (terminal 104) <3.0L> and junction block connector C-111 (terminal 6).
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
NOTE: After checking, intermediate connector C-28 and junction block connector C-112, check the wires. If intermediate connector C-28 and junction block connector C-112 are damaged, repair or replace the wiring harness. Refer to HARNESS CONNECTOR INSPECTION .Q: Are wiring harness between the PCM connectors C-50 (terminal 16), C-61 (terminal 104) <2.4L> or C-52 (terminal 16), C-63 (terminal 104) <3.0L> and junction block connector C-111 (terminal 6) in good condition?
- YES: Go to Step 43.
- NO: Repair or replace the wiring harness. Refer to HARNESS CONNECTOR INSPECTION . The speedometer should work normally.
- STEP 43. Check each equipment.
Disconnect auto-cruise control-ECU connector C-20 and combination meter connector C-42 in that order one by one. Then check that MFI system DTC P0500 does not reset under any conditions.
CAUTION: To prevent damage to scan tool MB991958, always turn the ignition switch to "LOCK" (OFF) position before connecting or disconnecting scan tool MB991958.- Connect scan tool to the data link connector.
- Turn the ignition switch to "ON" position.
- Read the MFI system diagnostic trouble code.
Q: Does MFI system DTC P0500 reset when one of auto-cruise control-ECU or combination meter, ECM < M/T > or PCM < A/T > is disconnected?
- YES: Go to Step 44.
- NO: Replace the auto-cruise control-ECU, combination meter or ECM < M/T > or PCM < A/T > where applicable. The speedometer should work normally.
- STEP 44. Recheck for malfunction.
Q: Is a malfunction eliminated?
- YES: The procedure is complete (If no malfunctions are not found in all steps, an intermittent malfunction is suspected. Refer to HOW TO COPE WITH INTERMITTENT MALFUNCTIONS ).
- NO: Replace the speedometer.