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Home >> Mitsubishi >> 2005 >> Lancer Evolution >> Repair and Diagnosis (Single Page) >> Engine Performance >> System >> Emission Control -- Evolution >> Exhaust Gas RECIRCULATION (EGR) System >> EGR System Check
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EGR System Check

  1. Disconnect the vacuum hose (green) from the EGR valve, and then connect a hand vacuum pump via the Tee-fitting.
  2. Start the engine. As described in the chart below, check the vacuum condition when the throttle valve is opened suddenly (revving) during cold and hot engine conditions. If the engine is hot and the vacuum does not rise over 13 kPa (3.9 in Hg), perform the vacuum control valve check and EGR port vacuum check. Then continue to Step 3. If vacuum rises momentarily, proceed to Step 3.
    Fig 1: Connecting Hand Vacuum Pump Via Tee-Fitting
    G02485816Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

    When engine is cold 

    [Engine coolant temperature: 20°C (68°F) or less] 

    THROTTLE VALVE NORMAL VACUUM CONDITION SPECIFICATION

    THROTTLE VALVE NORMAL VACUUM CONDITION
    Open quickly No vacuum (Remained as barometric pressure).

    When engine is hot 

    [Engine coolant temperature: 80°C (176°F) or more] 

    THROTTLE VALVE NORMAL VACUUM CONDITION SPECIFICATION

    THROTTLE VALVE NORMAL VACUUM CONDITION
    Open quickly Momentarily rises over 13 kPa (3.9 in Hg)
  3. Stop the engine. Remove the Tee-fitting and the hand vacuum pump.
  4. Connect the hand vacuum pump directly to the EGR valve.
  5. Start the engine and run at idle until warm.
  6. The engine idling speed should be rough when a vacuum of 27 kPa (7.9 in Hg) or more is applied to the EGR valve.
  7. If engine idles rough, EGR passage is open and the system is OK. If engine idle is not rough, the EGR passage and the valve must be checked for restrictions. Perform the EGR valve check. Then repeat the EGR system check.
    Fig 2: Connecting Hand Vacuum Pump Directly To EGR Valve
    G02485817Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.