Service Specifications
SERVICE SPECIFICATIONS
| Items | Standard value | Limit | |
|---|---|---|---|
| Timing belt | |||
| Auto tensioner rod length mm (in) | 4.8 - 6.0 (0.19 - 0.21) | - | |
| Auto tensioner rod production length mm (in) | 12 (0.5) | - | |
| Auto tensioner rod pushed-in amount [when pushed with a force of 98 to 196 N (22 to 44 lb)] mm (in) |
1.0 (0.03) or less | - | |
| Rocker arms and camshaft | |||
| Camshaft cam height mm (in) | Intake | 35.96 (1.42) | 35.46 (1.40) |
| Exhaust | 35.49 (1.40) | 34.99 (1.38) | |
| Cylinder head and valve | |||
| Cylinder head flatness of gasket surface mm (in) | Less than 0.03 (0.0012) | 0.2 (0.008) | |
| Cylinder head grinding limit of gasket surface mm (in) *Total resurfacing depth of both cylinder head and cylinder block |
- | 0.2* (0.008) | |
| Cylinder head overall height mm (in) | 119.9 - 120.1 (4.720 - 4.728) | - | |
| Cylinder head bolt shank length mm (in) | - | 99.4 (3.913) | |
| Valve stem outside diameter mm (in) | 6.0 (0.236) | - | |
| Valve stem-to-guide clearance mm (in) | Intake | 0.02 - 0.05 (0.0008 - 0.0020) | 0.10 (0.0039) |
| Exhaust | 0.05 - 0.09 (0.0020 - 0.0035) | 0.15 (0.0059) | |
| Valve face angle | 45° - 45.5° | - | |
| Valve margin mm (in) | Intake | 1.0 (0.039) | 0.5 (0.020) |
| Exhaust | 1.5 (0.059) | 1.0 (0.039) | |
| Valve stem projection mm (in) | Intake | 49.20 (1.9370) | 49.70 (1.9567) |
| Exhaust | 48.40 (1.9055) | 48.90 (1.9252) | |
| Overall valve length mm (in) | Intake | 109.50 (4.311) | 109.00 (4.291) |
| Exhaust | 109.70 (4.319) | 109.20 (4.299) | |
| Valve spring free height mm (in) | 50.4 (1.98) | 49.4 (1.94) | |
| Valve spring load/installed height N (lb) /mm (in) | 279/40 (63/1.57) | - | |
| Valve spring squareness | Max. 2° | 4° | |
| Valve seat contact width mm (in) | 0.9 - 1.3 (0.035 - 0.051) | - | |
| Valve guide inside diameter mm (in) | 6.0 (0.236) | - | |
| Valve guide projection mm (in) | 19.5 (0.768) | - | |
| Oversize valve guide hole diameter mm (in) | 0.05 oversize diameter | 12.05 - 12.07 (0.4744 - 0.4751) | - |
| 0.25 oversize diameter | 12.25 -12.27 (0.4921 -0.4929) | - | |
| 0.50 oversize diameter | 12.50 -12.52 (0.4528 -0.4535) | - | |
| Oversize intake valve seat hole diameter mm (in) | 0.30 oversize diameter | 35.30 -35.33 (1.3898 -1.3909) | - |
| 0.60 oversize diameter | 35.60 -35.63 (1.4016 -1.4028) | - | |
| Oversize exhaust valve seat hole diameter mm (in) | 0.30 oversize diameter | 33.30 -33.33 (1.3110 -1.3122) | - |
| 0.60 oversize diameter | 33.60 -33.63 (1.3228 -1.3240) | - | |
| Oil pump and oil pan | |||
| Oil pump side clearance mm (in) | Drive gear | 0.08 -0.14 (0.0031 -0.0055) | - |
| Driven gear | 0.06 -0.12 (0.0023 -0.0047) | - | |
| Piston and connecting rod | |||
| Piston outside diameter mm (in) | 85.0 (3.35) | - | |
| Piston ring side clearance mm (in) | No.1 | 0.03 -0.07 (0.0012 -0.0028) | 0.1 (0.0039) |
| No.2 | 0.02 -0.06 (0.0008 -0.0024) | 0.1 (0.0039) | |
| Piston ring end gap mm (in) | No.1 | 0.20 -0.30 (0.0079 -0.0118) | 0.8 (0.031) |
| No.2 | 0.35 -0.50 (0.0128 -0.0197) | 0.8 (0.031) | |
| Oil ring | 0.10 -0.40 (0.0039 -0.0157) | 1.0 (0.039) | |
| Piston pin outside diameter mm (in) | 22.0 (0.87) | - | |
| Piston pin press-in load [at room temperature] N (lb) | 7,350 -17,200 (1.653 -3.866) | - | |
| Crankshaft pin oil clearance mm (in) | 0.03 -0.05 (0.0012 -0.0020) | 0.1 (0.004) | |
| Connecting rod big end side clearance mm (in) | 0.10 -0.25 (0.0039 -0.0098) | 0.4 (0.016) | |
| Crankshaft and cylinder block | |||
| Crankshaft end play mm (in) | 0.05 - 0.25 (0.0020 -0.0098) | 0.4 (0.016) | |
| Crankshaft journal outside diameter mm (in) | 57 (2.24) | - | |
| Crankshaft pin outside diameter mm (in) | 45 (1.77) | - | |
| Crankshaft journal oil clearance mm (in) | 0.02 - 0.04 (0.0008 - 0.0016) | 0.1 (0.004) | |
| Cylinder block gasket surface flatness mm (in) | 0.05 (0.0020) | 0.1 (0.004) | |
| Cylinder block gasket surface grinding limit mm (in) | - | 0.2 (0.008) | |
| Cylinder block overall height mm (in) | 290 (11.4) | - | |
| Cylinder bore inside diameter mm (in) | 85.0 (3.35) | - | |
| Cylinder bore cylindricity mm (in) | 0.01 (0.0004) or less | - | |
| Piston-to-cylinder clearance mm (in) | 0.02 - 0.04 (0.0008 - 0.0016) | - | |
| Bearing cap bolt shank length mm (in) | - | 71.1 (2.799) | |