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Service Specifications

WARNING: This page is about a different variant/trim than selected.
SERVICE SPECIFICATIONS CHART

ITEM STANDARD VALUE LIMIT
Timing belt 
Auto tensioner rod length mm (in) 3.8 - 4.5 (0.15 - 0.18) -
Auto-tensioner rod projection length mm (in) 12 (0.5) -
Auto-tensioner rod pushed-in amount [When pushed with a force of 98 - 196 N (22 - 44 lb)] mm (in) 1.0 (0.03) or less -
Valve clearance mm (in) Intake 0.11 (0.004) -
Exhaust 0.20 (0.008) -
Rocker arms and camshaft 
Camshaft cam height mm (in) Intake Low speed cam A 37.47 (1.475) Minimum 36.97 (1.455)
Low speed cam B 37.47 (1.475) Minimum 36.97 (1.455)
High speed cam 37.21 (1.465) Minimum 36.71 (1.445)
Exhaust 37.86 (1.491) Minimum 37.36 (1.471)
Camshaft journal outside diameter mm (in) 45 (1.8) -
Cylinder head and valves 
Cylinder head flatness of gasket surface mm (in) Less than 0.03 (0.001) 0.2 (0.007)
Cylinder head grinding limit of gasket surface mm (in) (Total resurfacing depth of cylinder head and cylinder block) - 0.2 (0.007)
Cylinder head overall height mm (in) 120 (4.7) -
Cylinder head bolt shank length mm (in) - 99.4 (3.91)
Valve thickness of valve head (margin) mm (in) Intake 1.0 (0.03) Minimum 0.5 (0.02)
Exhaust 1.2 (0.04) Minimum 0.7 (0.03)
Valve overall height mm (in) Intake 111.33 (4.383) Minimum 110.83 (4.363)
Exhaust 113.54 (4.470) Minimum 113.04 (4.450)
Valve stem outside diameter mm (in) 6.0 (0.24) -
Valve thickness to valve guide clearance mm (in) Intake 0.02 - 0.04
(0.0008 - 0.0016)
0.10 (0.003)
Exhaust 0.04 - 0.06
(0.0016 - 0.0024)
0.15 (0.005)
Valve face angle mm (in) 43.5° - 44° -
Valve spring free length mm (in) Intake 54.8 (2.16) Minimum 53.8 (2.12)
Exhaust 56.1 (2.21) Minimum 55.1 (2.17)
Valve spring load/installed height N (lb)/mm (in) 267 (60)/44.2 (1.74) -
Valve spring out-of-squareness 2° or less
Valve seat valve contact width mm (in) 0.9 - 1.3
(0.04 - 0.05)
-
Valve guide inside diameter mm (in) 6.0 (0.24) -
Valve guide projection from cylinder head upper surface mm (in) 14.0 (0.55) -
Valve stem projection mm (in) Intake 48.33 (1.903) 48.83 (1.922)
Exhaust 48.34 (1.903) 48.84 (1.922)
Oversize rework dimensions of valve guide hole mm (in) 0.05 oversize diameter 11.05 - 11.07
(0.4350 - 0.4358)
-
0.25 oversize diameter 11.25 - 11.27
(0.4429 - 0.4437)
-
0.50 oversize diameter 11.50 - 11.52
(0.4528 - 0.4535)
-
Intake oversize rework dimensions of valve seat hole mm (in) 0.3 oversize diameter 35.30 - 35.33
(1.3898 - 1.3909)
-
0.6 oversize diameter 35.60 - 35.63
(1.4016 - 1.4028)
-
Exhaust oversize rework dimensions of valve seat hole mm (in) 0.3 oversize diameter 33.30 - 33.33
(1.3110 - 1.3122)
-
0.6 oversize diameter 33.60 - 33.63
(1.3228 - 1.3240)
-
Oil pan and oil pump 
Oil pump side clearance mm (in) Drive gear 0.08 - 0.14
(0.0031 - 0.0055)
-
Driven gear 0.06 - 0.12
(0.0024 - 0.0047)
-
Oil pressure at curb idle speed kPa (psi)
[Oil temperature is 75 to 90°C (167 to 194°F)]
78 (11.4) or more -
Piston and connecting rod 
Piston outside diameter mm (in) 87 (3.43) -
Piston ring side clearance mm (in) No. 1 0.03 - 0.07
(0.0012 - 0.0028)
0.1 (0.003)
No. 2 0.02 - 0.06
(0.0008 - 0.0023)
0.1 (0.003)
Piston ring end gap mm (in) No. 1 0.15 - 0.30
(0.006 - 0.012)
0.8 (0.03)
No. 2 0.28 - 0.43
(0.011 - 0.017)
0.8 (0.03)
Oil ring side rail 0.10 - 0.40
(0.004 - 0.016)
1.0 (0.03)
Piston pin outside diameter mm (in) 22.0 (0.87) -
Piston pin press-in load N (lb) (Room temperature) 7,350 - 17,200
(1,653 - 3,866)
-
Crankshaft pin oil clearance mm (in) 0.03 - 0.06
(0.0012 - 0.0023)
0.1 (0.003)
Connecting rod big end side clearance mm (in) 0.10 - 0.25
(0.004 - 0.009)
0.4 (0.015)
Crankshaft and cylinder block 
Crankshaft end play mm (in) 0.05 - 0.25
(0.002 - 0.009)
0.40 (0.015)
Crankshaft journal outside diameter mm (in) 57.0 (2.24) -
Crankshaft pin outside diameter mm (in) 45.0 (1.77) -
Crankshaft journal oil clearance mm (in) 0.03 - 0.05
(0.0012 - 0.0019)
0.1 (0.003)
Bearing cap bolt shank length mm (in) - 71.1 (2.79)
Piston to cylinder clearance mm (in) 0.02 - 0.04
(0.0008 - 0.0015)
-
Cylinder block flatness of gasket surface mm (in) 0.05 (0.002) 0.1 (0.003)
Cylinder block grinding limit of gasket surface mm (in) [Total resurfacing depth of both cylinder head and cylinder block] - 0.2 (0.007)
Cylinder block overall height mm (in) 284 (11.2) -
Cylinder block inside diameter mm (in) 87.0 (3.43) -
Cylindricity mm (in) 0.01 (0.0003) -