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Service Specifications

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SERVICE SPECIFICATIONS CHART

ITEMS STANDARD VALUE LIMIT
Timing belt 
Auto tensioner rod length mm (in) 4.8 - 6.0 (0.19 - 0.21) -
Auto tensioner rod production length mm (in) 12 (0.5) -
Auto tensioner rod pushed-in amount [when pushed with a force of 98 to 196 N (22 to 44 lb)] mm (in) 1.0 (0.03) or less -
Valve clearance mm (in) 0.10 +/- 0.03 (0.004 +/- 0.001)  
Rocker arms and camshaft 
Camshaft cam height mm (in) Intake Low speed cam A 33.55 (1.321) Minimum 33.05 (1.301)
Low speed cam B 37.35 (1.4705) Minimum 36.85 (1.451)
High speed cam 37.21 (1.465) Minimum 36.71 (1.445)
Exhaust 37.87 (1.491) Minimum 37.37(1.471)
Camshaft journal outside diameter mm (in) 45 (1.8) -
Cylinder head and valves 
Cylinder head flatness of gasket surface mm (in) Less than 0.03 (0.001) 0.2 (0.007)
Cylinder head grinding limit of gasket surface mm (in) Total resurfacing depth of cylinder head and cylinder block - 0.2 (0.007)
Cylinder head overall height mm (in) 120 (4.7) -
Valve thickness of valve head (margin) mm (in) Intake 1.0 (0.04) Minimum 0.5 (0.02)
Exhaust 1.2 (0.05) Minimum 0.7 (0.03)
Valve overall height mm (in) Intake 109.33 (4.304) Minimum 109.83 (4.285)
Exhaust 113.50 (4.468) Minimum 113.00 (4.449)
Valve stem outside diameter mm (in) Intake 6.0 (0.24) -
Exhaust 6.0 (0.24) -
Valve thickness to valve guide clearance mm (in) Intake 0.02 - 0.05 (0.0008 - 0.0019) 0.10 (0.003)
Exhaust 0.04 - 0.06 (0.0016 - 0.0023) 0.15 (0.005)
Valve face angle mm (in) 43.5° - 44° -
Valve spring free length mm (in) Intake 56.19 (2.212) 55.19 (2.173)
Exhaust 53.30 (2.098) 52.30 (2.059)
Valve spring load/installed height N (lb) /mm (in) Intake 262/44.2 (59/1.74) -
Exhaust 235/44.2 (53/1.74) -
Valve spring out-of-squareness 2° or less
Valve seat valve contact width mm (in) 0.9 - 1.3 (0.04 - 0.05) -
Valve guide inside diameter mm (in) 6.0 (0.24) -
Valve guide projection from cylinder head upper surface mm (in) 14 (0.6) -
Valve stem projection mm (in) Intake 48.30 (1.902) 48.80 (1.921)
Exhaust 51.71 (2.036) 52.21 (2.056)
Oversize rework dimensions of valve guide hole mm (in) 0.05 oversize diameter 11.05 - 11.07 (0.4351 - 0.4358) -
0.25 oversize diameter 11.25 - 11.27 (0.4429 - 0.4437) -
0.50 oversize diameter 11.50 - 11.52 (0.4528 - 0.4535) -
Intake oversize rework dimensions of valve seat hole mm (in) 0.3 oversize diameter 37.80 - 37.83 (1.4881 - 1.4894) -
0.6 oversize diameter 38.10 - 38.13 (1.5000 - 1.5012) -
Exhaust oversize rework dimensions of valve seat hole mm (in) 0.3 oversize diameter 34.80 - 34.83 (1.3701 - 1.3713) -
0.6 oversize diameter 35.10 - 35.13 (1.3819 - 1.3831) -
Oil pan and oil pump 
Oil pump tip clearance mm (in) 0.06 - 0.18 (0.003 - 0.007) -
Oil pump side clearance mm (in) 0.04 - 0.10 (0.002 - 0.003) -
Oil pump body clearance mm (in) 0.10 - 0.18 (0.004 - 0.007) 0.35 (0.013)
Oil pressure at curb idle speed kPa (psi) [oil temperature is 75 to 90°C (167 to 194°F)] 80 (11.6) or more -
Piston and connecting rod 
Piston outside diameter mm (in) 95.0 (3.74) -
Piston ring to ring groove clearance mm (in) No.1 0.03 - 0.07 (0.0012 - 0.0027) 0.1 (0.003)
No. 2 0.02 - 0.06 (0.0008 - 0.0023) 0.1 (0.003)
Piston ring end gap mm (in) No.1 0.25 - 0.40 (0.010 - 0.016) 0.8 (0.03)
No. 2 0.35 - 0.50 (0.014 - 0.019) 0.8 (0.03)
Oil ring side rail 0.10 - 0.35 (0.003 - 0.014) 1.0 (0.03)
Piston pin outside diameter mm (in) 22.0 (0.87) -
Crankshaft pin oil clearance mm (in) 0.02 - 0.038 (0.0008 - 0.0015) 0.1 (0.003)
Connecting rod big end side clearance mm (in) 0.10 - 0.25 (0.003 - 0.009) -
Crankshaft and drive plate 
Crankshaft end play mm (in) 0.05 - 0.25 (0.002 - 0.009) 0.3 (0.01)
Crankshaft journal outside diameter mm (in) 64 (2.520) -
Crankshaft pin outside diameter mm (in) 55 (2.165) -
Crankshaft journal oil clearance mm (in) No.1, 4 0.02 - 0.03 (0.0008 - 0.0012) 0.1(0.003)
No. 2, 3 0.03 - 0.04 (0.0012 - 0.0016) 0.1(0.003)
Piston to cylinder clearance mm (in) 0.03 - 0.05 (0.0012 - 0.0019) -
Cylinder block flatness of gasket surface mm (in) 0.05 (0.02) 0.1 (0.003)
Cylinder block grinding limit of gasket surface mm (in) total resurfacing depth of both cylinder head and cylinder block - 0.2 (0.008)
Cylinder block overall height mm (in) [upper plane of cylinder block from crankshaft center] 227.9 - 228.1 (8.972 - 8.980) -
Cylinder bore inside diameter mm (in) 95.0 (3.74) -
Cylindricity mm (in) 0.01 (0.0003) -