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Common Specs & Procedures

LANCER EVOLUTION COMMON SPECS & PROCEDURES

System Specification/Procedure
Air Conditioning
Service
Automatic NA
Manual GENERAL SPECIFICATIONS
Torque FASTENER TIGHTENING SPECIFICATIONS
Axle Nut/Hub Nut
Front 144-176 N.m (107-129 ft-lb)
Rear NA
Battery BATTERY -- LANCER EVOLUTION
Brakes
Bleeding Sequence BLEEDING
Disc Brakes
Service Specifications GENERAL SPECIFICATIONS and SERVICE SPECIFICATIONS .
Torque Refer to appropriate figure or text in appropriate BASIC BRAKE SYSTEM article for torque specifications.
Drum Brakes (Parking Brake)
Service Specifications SERVICE SPECIFICATIONS and PARKING BRAKE LINING AND DRUM .
Torque Refer to appropriate figure or text in appropriate BASIC BRAKE SYSTEM or PARKING BRAKES article for torque specifications.
Charging
Generator SERVICE SPECIFICATIONS
Torque Refer to appropriate figure or text in appropriate CHARGING SYSTEM article for torque specifications.
Drive Belts
Adjustment Refer to DRIVE BELT TENSION CHECK and FUNCTION CHECK .
Belt Routing Refer to figure in FUNCTION CHECK .
Engine Cooling
General Service Specifications SERVICE SPECIFICATIONS
Radiator Cap Pressure Standard value: 93-123 kPa (14-18 psi), Minimum limit: 83 kPa (12 psi)
Thermostat R & I THERMOSTAT
Water Pump R & I WATER PUMP
Engine Mechanical
Compression Standard value (at engine speed of 200 RPM): 1,090 kPa (158 psi). Minimum limit (at engine speed of 200 RPM): 750 kPa (109 psi). Difference between cylinders: Limit: 98 kPa (14 psi)
Oil Pressure Oil pressure at curb idle: 29 kPa (4.2 psi) or more: At 3,500 RPM: 294-686 kPa (43-100 psi)
Overhaul SERVICE SPECIFICATIONS
Torque FASTENER TIGHTENING SPECIFICATIONS
Fluid Specifications See FLUIDS under MAINTENANCE tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button.
Flywheel/Flex Plate/Drive Plate Torque 1st Step: 30 ft. lbs. (40 N.m); 2nd Step: 96 ft. lbs. (130 N.m)
Fuel System
Pressure Specification Standard value: Approximately 260 kPa (38 psi) at curb idle.
Fuel Pressure Test Procedure FUEL PRESSURE TEST
Fuel Filter Location FUEL PUMP MODULE REPLACEMENT
Fuel Filter R & I FUEL PUMP MODULE REPLACEMENT
Ignition
Firing Order & Cylinder Identification FIRING ORDER & CYLINDER IDENTIFICATION
Ignition Wires (Resistance) NA
Ignition Wires (Routing) NA
Spark Plug
Type NGK; ILKR8E6
Gap Standard Value: 0.5-0.6 mm (0.020-0.023 in.); Limit: 0.75 mm (0.029 in.)
Torque 18 ± 2 N.m (13 ± 1 ft-lb)
Starting
Starter SERVICE SPECIFICATIONS
Torque STARTER MOTOR ASSEMBLY
Wheel Alignment
Adjustment Specifications
Front SERVICE SPECIFICATIONS
Rear SERVICE SPECIFICATIONS
Torque
Front FASTENER TIGHTENING SPECIFICATIONS
Rear FASTENER TIGHTENING SPECIFICATIONS
Wheel & Tire
Wheel Lug Nut Torque 73+/-7 ft. lbs. (98+/-10 N.m)