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>>E<< Transaxle Case Installation

CAUTION: Squeeze sealant evenly onto the transaxle housing. Do not leave gaps or excess amounts, otherwise oil leaks are likely.
  1. Completely degrease the FIPG-applied surface so that water and oil including the old sealant cannot adhere to the surface coated with the sealant.

    Never touch the degreased surface by hand.

  2. Apply a 1.5 mm (0.06 inch) diameter bead of sealant (Mitsubishi Part number MD997740 or equivalent) as illustrated onto the transaxle case.
    NOTE: Be sure to install the transaxle case onto the transaxle housing while the sealant is still wet.
    Fig 1: Applying Bead Of Sealant (Mitsubishi Part Number MD997740 Or Equivalent) Onto Transaxle Case
    G06684555Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  3. Align the transaxle case and expand the snap ring. After the case is on far enough for the snap ring to ride on the bearing, release the snap ring. Push down on the transaxle case, twisting it from side to side until the case contacts the housing.
  4. Tighten the transaxle case mounting bolts to the specified torque.

    Tightening torque: 44 ± 5 N.m (32 ± 4 ft-lb) 

  5. Place the transaxle upside down and let the snap ring fit in the groove by the output shaft's own weight.
    Fig 2: Identifying Transaxle Case
    G06684541Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    NOTE: After installation, keep the sealed area away from oil for approximately one hour.