LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Mitsubishi >> 2014 >> Lancer Evolution MR >> Repair and Diagnosis >> External Pages >> Different car >> Section 69 (Front Axle) >> Driveshaft Assembly >> EBJ Boot Replacement
April 5, 2026: LEMON Manuals is launched! Read the announcement.

EBJ Boot Replacement

WARNING: This page is about a different car, the 2014 Mitsubishi Outlander. However, it is still accessible from the selected car via links, so may be relevant.

Required Special Tool: 

  1. Remove the boot band (large) and (small).
    NOTE: Boot band cannot be reused.
  2. Remove the boot.
  3. Apply a tape to the shaft spline area, and then incorporate the boot band and boot.
    Fig 1: Removing Boot Band (Large And Small)
    G09665685Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  4. Install the boot, aligning with the center groove on the boot small diameter.
    Fig 2: Locating Center Groove On Boot Small Diameter
    G09665686Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  5. Turn the adjusting bolt of the boot band clipping tool (Special tool: MB991561) to adjust the opening dimension (W) to the standard value.

    Standard value (W): 2.9 mm (0.11 in) 

    < Over 2.9 mm (0.11 in) > Tighten the adjusting bolt. 

    < Below 2.9 mm (0.11 in) > Loosen the adjusting bolt. 

    NOTE:
    • The adjusting bolt changes W approximately 0.7 mm (0.03 in) for each rotation.
    • Do not rotate the adjusting bolt more than one rotation.
  6. Roughly position the boot band (small) at the center so that there are clearance at both ends (A and B).
    CAUTION:
    • Fix the driveshaft in an upright position, and pinch the crimping area of the boot band securely between the jaws of the special tool.
    • Be sure to compress the boot band until the special tool touches the stopper.
    Fig 3: Turning Adjusting Bolt Of Boot Band Clipping Tool
    G09665687Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  7. Using the special tool to crimp the boot band (small).
    Fig 4: Identifying Small Boot Band Clearance
    G09665688Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    Fig 5: Crimping Boot Band (Small)
    G09665689Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  8. Check that the crimping value of the boot band (C) is equal to the standard value.

    Standard value (C): 2.4 to 2.8 mm (0.10 to 0.11 in) 

    < When the crimping value is over 2.8 mm (0.11 in) > Readjust W in step   5  according to the following expression, and then perform the operation in step   7  again. 

    W = 5.5 - C (Example: W = 2.6 for C = 2.9) 

    < When the crimping value is below 2.4 mm > Remove the boot band, readjust W in step   5  according to the following expression, and then perform the operations in steps   6  and   7  again using a new boot band. 

    W = 5.5 - C (Example: W = 3.2 for C = 2.3) 

    Fig 6: Checking Crimping Value Of Boot Band
    G09665690Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  9. Check that the boot band is seated within the installation area. If it is not seated within the area, remove the band and use a new band to perform the operations shown in steps from 6 to 8.
    CAUTION:
    • The special grease is used for the joint: Do not mix old and new grease, or grease in different types.
  10. Fill the boot with the specified amount of specified grease.

    Specified grease: Repair kit grease 

    Amount used: Refer to SERVICE SPECIFICATIONS  .

  11. Align the center groove on the resin boot large diameter with the shaft groove.
  12. As shown in step  5, using the special tool (MB991561), adjust the opening dimension (W) to the standard value.

    Standard value (W): 3.2 mm (0.13 in) 

    Fig 7: Locating Center Groove On Resin Boot Large Diameter
    G09665691Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  13. Roughly position the boot band (large) at the center so that there are clearance at both ends (D and E).
  14. As shown in step  7, use the special tool to crimp the boot band (large).
    Fig 8: Identifying Large Boot Band Clearance
    G09665692Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  15. Check that the crimping value of the boot band (F) is equal to the standard value.

    Standard value (C): 2.4 to 2.8 mm (0.10 to 0.11 in) 

    < When the crimping value is over 2.8 mm (0.11 in) > Readjust W in step   12  according to the following expression, and then perform the operation in step   14  again. 

    W = 5.8 - F (Example: W = 2.9 for F = 2.9) 

    < When the crimping value is below 2.4 mm > Remove the boot band, readjust W in step   12  according to the following expression, and then perform the operations in steps   13  and   14  again using a new boot band. 

    W = 5.8 - F (Example: W = 3.5 for F = 2.3) 

  16. Check that the boot band is seated within the installation area. If it is not seated within the area, remove the band and use a new band to perform the operations shown in steps from 13 to 15.
    Fig 9: Checking Crimping Value Of Boot Band
    G09665693Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
scientia non olet · About LEMON Manuals