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Home >> Mitsubishi >> 2017 >> Mirage G4 ES, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Continuously Variable Transaxle Overhaul) >> Transaxle >> Disassembly And Reassembly >> Disassembly Service Point
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Disassembly Service Point

WARNING: This page is about a different variant/trim than selected.
CAUTION:
  • Do not disassemble parts other than specified.
  • Be careful not to drop the torque converter during servicing work.
  1. Remove the drain plug from the oil pan.
  2. Remove the drain plug gasket from the drain plug.
  3. Remove the harness bracket from the transaxle assembly.
  4. Remove the oil filler tube and transmission fluid dipstick from the transaxle assembly.
  5. Remove the control cable bracket and breather hose from the transaxle assembly.
    Fig 1: Removing Drain Plug Gasket From Drain Plug
    G11278323Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  6. Remove the secondary pulley speed sensor from the transaxle assembly.
    Fig 2: Removing Secondary Pulley Speed Sensor From Transaxle Assembly
    G11278324Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  7. Remove the O-ring from the secondary pulley speed sensor.
    Fig 3: Secondary Pulley Speed Sensor O-Ring
    G11278325Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  8. Remove the primary pulley speed sensor from the transaxle assembly.
    Fig 4: Primary Pulley Speed Sensor
    G11278326Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  9. Remove the O-ring from the primary pulley speed sensor.
    Fig 5: Primary Pulley Speed Sensor O-Ring
    G11278325Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  10. Remove the output speed sensor from the transaxle assembly.
    Fig 6: Output Speed Sensor
    G11466623Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  11. Remove the O-ring from the output speed sensor.
    Fig 7: Output Speed Sensor O-Ring
    G11278329Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  12. Remove the manual control lever from the manual shaft.
    Fig 8: Manual Control Lever
    G11278330Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  13. Remove the transmission range switch from the transaxle assembly.
    Fig 9: Transmission Range Switch
    G11278331Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  14. Remove the transmission fluid cooler from the transaxle assembly, and detach the O-ring from the transmission fluid cooler.
    Fig 10: Removing Transmission Fluid Cooler From Transaxle Assembly
    G11278332Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: When removing the side oil seal, be careful not to cause damage to the transaxle assembly.
  15. Using a flat-tipped screwdriver, remove the side oil seal from the transaxle assembly.
    Fig 11: Removing Side Oil Seal From Transaxle Assembly
    G11466628Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION: When removing the side oil seal, be careful not to cause damage to the transaxle assembly.
  16. Using a flat-tipped screwdriver, remove the side oil seal from the transaxle assembly.
    Fig 12: Removing Side Oil Seal From Transaxle Assembly
    G11278334Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  17. Remove the oil pan mounting bolts from the transaxle assembly.
    Fig 13: Oil Pan Mounting Bolts From Transaxle Assembly
    G11278335Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  18. Remove the oil pan and oil pan gasket from the transaxle assembly.
    Fig 14: Removing Oil Pan And Oil Pan Gasket From Transaxle Assembly
    G11278336Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  19. Remove the magnet from the oil pan.
    Fig 15: Oil Pan Magnet
    G11278337Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  20. Remove the fluid strainer mounting bolts to remove the fluid strainer from the valve body assembly.
    Fig 16: Fluid Strainer Mounting Bolts
    G11278302Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  21. Remove the O-ring from the fluid strainer.
    Fig 17: Fluid Strainer O-Ring
    G11278339Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION:
    • To remove the manual plate, use a flat-tipped screwdriver to counterhold the plate so that excessive torque is not applied to it.
    • Do not apply any fixture such as a screwdriver directly to the manual valve to protect it from deformation.
  22. Remove the manual plate mounting nuts, and remove the manual plate and the spring washer from the manual shaft.
    Fig 18: Manual Plate Mounting Nuts
    G11278295Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    CAUTION:
    • To remove the bolts securing the valve body assembly and the oil temperature sensor bracket together, use a flat-tipped screwdriver to counterhold the bracket to avoid it from deformation.
    • Be careful not to drop the manual valve.
  23. Remove the valve body assembly mounting bolts, and remove the valve body assembly.
    Fig 19: Removing Valve Body Assembly Mounting Bolts
    G11278296Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
    Length beneath the head mm (in) 87 (3.4)
    Quantity 11
    CAUTION: To remove the torque converter, be careful not to scratch the bushing inside the sleeve.
    Fig 20: Valve Body Assembly Mounting Bolts
    G11278342Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  24. Remove the torque converter.
    Fig 21: Input Shaft O-Ring
    G11278343Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  25. Remove the O-ring from the input shaft.
    CAUTION: To remove the converter housing oil seal, be careful not to scratch the converter housing and the input shaft.
  26. Use a flat-tipped screwdriver to remove the converter housing oil seal from the transaxle assembly.
    Fig 22: Removing Converter Housing Oil Seal From Transaxle Assembly
    G11278344Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  27. Remove the fluid filter cover mounting bolt.
    Fig 23: Removing Fluid Filter Cover Mounting Bolt
    G11278345Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  28. Rotate the fluid filter cover counterclockwise to remove it from the transaxle assembly.
    Fig 24: Rotating Fluid Filter Cover Counterclockwise
    G11278346Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  29. Remove the transmission fluid filter and the O-ring from the transaxle assembly.
    Fig 25: Removing Transmission Fluid Filter And O-Ring From Transaxle Assembly
    G11278347Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  30. Remove the plug from the transaxle assembly.
    Fig 26: Transaxle Assembly Plug
    G11278348Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  31. Remove the O-ring from the plug.
    Fig 27: Plug O-ring
    G10223038Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  32. Remove the plug from the transaxle assembly.
    Fig 28: Transaxle Assembly Plug
    G11278350Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
  33. Remove the O-ring from the plug.
Fig 29: Plug O-ring
G10223038Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
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