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Service Specifications

Item Standard value Limit
Timing chain 
Valve clearance mm (in) Inlet 0.15 ± 0.03 (0.006 ± 0.001) (- 0.11 ± 0.03(0.004 ± 0.001))* -
Exhaust 0.20 ± 0.03 (0.008 ± 0.001) -
Cylinder head and valve 
Distortion of cylinder head bottom mm (in) Within 0.05 (0.002) 0.2 (0.01)
Grinding limit of cylinder head bottom mm (in) - 0.2 (0.01)
Overall height of cylinder head mm (in) 112.0 (4.41) -
Overall length of valve mm (in) Inlet 112.27 (4.420) 111.77 (4.400)
Exhaust 113.07 (4.452) 112.57 (4.432)
Valve margin mm (in) Inlet 1.022 (0.0402) 0.522 (0.0206)
Exhaust 1.094 (0.0431) 0.594 (0.0234)
Free height of valve spring mm (in) Inlet 51.9 (2.04) 50.9 (2.00)
Exhaust 52.0 (2.05) 51.0 (2.01)
Squareness of valve spring 2° or less
Clearance between valve guide and valve stem mm (in) Inlet 0.020 - 0.047 (0.0008 - 0.0018) 0.10 (0.004)
Exhaust 0.030 - 0.057 (0.0012 - 0.0022) 0.15 (0.006)
Valve guide press-in height mm (in) Inlet 15.1 - 15.7 (0.60 - 0.61) -
Exhaust 19.7 - 20.3 (0.78 - 0.79) -
Valve seat contact width mm (in) Inlet 1.16 - 1.46 (0.046 - 0.057) -
Exhaust 1.35 - 1.65 (0.054 - 0.064) -
Piston and connecting rod 
Piston pin press-fit load N (lb) 7, 500 - 17, 500 (1, 687 - 3, 934) -
Clearance between piston ring and ring groove mm (in) No. 1 0.03 - 0.07 (0.0012 - 0.0027) 0.1 (0.004)
No. 2 0.03 - 0.07 (0.0012 - 0.0027) 0.1 (0.004)
Piston ring end gap mm (in) No. 1 0.15 - 0.25 (0.006 - 0.009) 0.8 (0.03)
No. 2 0.20 - 0.35 (0.008 - 0.013) 0.8 (0.03)
Oil 0.10 - 0.35 (0.004 - 0.013) 1.0 (0.04)
Clearance of connecting rod big end thrust mm (in) 0.10 - 0.25 (0.004 - 0.009) 0.4 (0.02)
Outside diameter of connecting rod bolt mm (in) - 0.1 (0.004)
Connecting rod bearing oil clearance mm (in) 0.018 - 0.045 (0.0008 - 0.0017) 0.1 (0.004)
Crankshaft and cylinder block 
Underhead length of crankshaft bearing cap bolt mm (in) 75.5 - 76.5 (2.98 - 3.01) -
Crankshaft end play mm (in) 0.05 - 0.25 (0.002 - 0.009) 0.4 (0.02)
Crankshaft journal oil clearance mm (in) No. 1, 2, 4, 5 0.024 - 0.042 (0.0010 - 0.0016) 0.1 (0.004)
No. 3 0.036 - 0.054 (0.0015 - 0.0021) 0.1 (0.004)
Distortion of cylinder block top surface mm (in) Within 0.05 (0.002) 0.2 (0.01)
Grinding limit of cylinder block top surface mm (in) - 0.2 (0.01)
Cylinder block cylinder bore mm (in) 88.0 (3.46) -
Cylindricity of cylinder block mm (in) 0.15 (0.006) -
(1) The dial gauge reading is shown.