Disassembly Service Point
CAUTION:
Do not disassemble parts other than specified in this manual.
- Remove the roll rod adapter bracket from the transaxle.
- Remove the transfer from the transaxle. <W1CJC>
- Remove the radiator hose bracket, harness bracket, corrugate clamp bracket and air breather bracket from the transaxle.
- Remove the oil filler tube and oil level gage from the transaxle.
- Remove the control cable bracket and breather hose from the transaxle.
- Remove the oil cooler feed hose, oil cooler return hose, oil cooler pipe assembly, oil cooler tube assembly <Vehicles with air-cooled oil cooler assembly>, eye bolt and gasket from the transaxle.
- Remove the drain plug and drain plug gasket from the oil pan.
- Remove the torque converter from the transaxle.CAUTION: When removing the O-ring, be careful not to cause damage to the input shaft.
- Remove the O-ring from the input shaft.
- Remove the turbine speed sensor from the converter housing, and detach the O-ring from the sensor.
- Remove the primary pulley speed sensor from the side cover, and detach the O-ring from the sensor.
- Remove the secondary pulley speed sensor from the transaxle case, and detach the O-ring from the sensor.
- Remove the manual control lever from the manual shaft.
- Remove the transmission range switch from the transaxle case.
- Remove the transmission fluid cooler from the transaxle case.
- Remove the filter cover from the transaxle case.
- Remove the O-ring and transmission fluid filter from the transaxle case.CAUTION: When removing the side oil seal, be careful not to cause damage to the transaxle case.
- Using a flat blade screwdriver etc., remove the side oil seal from the transaxle case.CAUTION: When removing the side oil seal, be careful not to cause damage to the converter housing.
- Using a flat blade screwdriver etc., remove the side oil seal from the converter housing. <F1CJC>CAUTION: When removing the converter housing oil seal, be careful not to cause damage to the converter housing and input shaft.
- Remove the converter housing oil seal from the converter housing.CAUTION: Be careful not to cause damage to the terminal body.
- Remove the snap ring from the terminal body, and press the terminal body into the transaxle case.
- Remove the oil pan from the transaxle case.
- Remove the magnet from the oil pan.
- Remove the oil pan gasket from the transaxle case.
- Remove the oil strainer.
Bolt symbol A B Shank length mm (inch) 44 (1.7) 12 (0.5) Quantity 1 2 - Remove the O-ring from the oil strainer.
- Remove the bracket from the valve body assembly.
- Remove the manual valve lever.
- Remove the valve body assembly from the transaxle case in the following way.
- Remove mounting bolts of the valve body assembly.
Bolt symbol A B C Shank length mm (inch) 54 (2.1) 44 (1.7) 54 (2.1) Quantity 8 1 2 - Remove the valve body assembly from the transaxle case.NOTE: Tilt the valve body assembly, and after removing from the manual shaft side, remove the terminal body from the transaxle case.
- Remove mounting bolts of the valve body assembly.
- Remove the valve body harness from the valve body assembly.
- Remove the lip seal from the transaxle case.