Fuel Level Sensor Signal Inspection

Symptom:

• Fuel gauge indication is malfunction.
• Low-fuel warning lamp indication is irregular.
  NOTE: The following symptoms are not malfunction.

  Fuel gauge

• Depending on vehicle position or driving circumstances, the fuel in the tank varies, and the pointer may fluctuate.
• If the vehicle is fueled with the ignition switch ON, the pointer moves slowly.

Low-fuel warning lamp

• Depending on vehicle position or driving circumstances, the fuel in the tank varies, and the warning lamp ON timing may change.

1. CHECK HARNESS CONNECTOR 

   Check combination meter and fuel level sensor unit terminals (meter side, unit side, harness side) for looseness or bent terminals.

   OK or NG 

   OK: GO TO 2.

   NG: Repair terminal or connector.

2. CHECK COMBINATION METER CIRCUIT 
   1. Turn ignition switch OFF.
   2. Disconnect combination meter connector and fuel level sensor unit (sub) connector.
   3. Check continuity between combination meter harness connector M19 terminal 7 (W/B) and fuel level sensor unit (sub) harness connector B28 terminal 1(W/B).

      7 (W/B) - 1 (W/B): Continuity should exist  .

   4. Check continuity between combination meter harness connector M19 terminal 7 (W/B) and ground.

      7 (W/B) - Ground: Continuity should not exist  .

      Fig 1: Identifying Connector M19 Terminal 7 (W/B) And Ground

      Courtesy of NISSAN MOTOR CO., U.S.A.

   OK or NG 

   OK: GO TO 3.

   NG: Repair harness or connector.

3. CHECK FUEL LEVEL SENSOR CIRCUIT 
   1. Disconnect fuel level sensor unit and fuel pump (main) connector.
   2. Check continuity between fuel level sensor unit (sub) harness connector B28 terminal 2 (Y) and fuel level sensor unit and fuel pump (main) harness connector B27 terminal 2 (Y).

      2 (Y) - 2 (Y): Continuity should exist  .

   3. Check continuity between fuel level sensor unit (sub) harness connector B28 terminal 2 (Y) and ground.

      2 (Y) - Ground: Continuity should not exist  .

      Fig 2: Identifying Continuity Between Fuel Level Sensor Unit (SUB) Harness Connector B28 Terminal 2 (Y) And Ground

      Courtesy of NISSAN MOTOR CO., U.S.A.

   OK or NG 

   OK: GO TO 4.

   NG: Repair harness or connector.

4. CHECK GROUND CIRCUIT 

   Check continuity between fuel level sensor unit and fuel pump (main) harness connector B27 terminal 5 (B/W) and ground.

   5 (B/W) - Ground: Continuity should exist  .

   OK or NG 

   OK: GO TO 5.

   NG: Repair harness or connector.

   Fig 3: Identifying Continuity Between Fuel Level Sensor Unit And Fuel Pump (Main) Harness Connector B27 Terminal 5 (B/W) And Ground

   Courtesy of NISSAN MOTOR CO., U.S.A.
5. CHECK FUEL LEVEL SENSOR 

   Check fuel level sensor units. Refer to "FUEL LEVEL SENSOR UNIT ".

   OK or NG 

   OK: Check fuel level sensor unit installation, and check whether the float arm interferes or binds with any of the internal components in the fuel tank. Repair or replace malfunctioning part, if necessary.

   NG: Replace fuel level sensor unit and fuel pump (main) or fuel level sensor unit (sub).